Related Manuals for KTM 250 XC-W TPI
Summarization of Contents
Means of Representation
Symbols Used
Explains the meaning of specific symbols used in the manual.
Formats Used
Details the typographical formats and their meanings within the document.
Safety Advice
Use Definition – Intended Use
Defines the intended purpose and operational scope of the motorcycle.
Misuse
Describes actions that constitute misuse and potential dangers.
Safety Advice
General instructions to follow for safe operation and awareness of warnings.
Important Notes
Manufacturer and Implied Warranty
Details warranty conditions and limitations related to service and modifications.
Fuel, Auxiliary Substances
Provides guidance on the correct use of fuels and auxiliary substances.
Spare Parts, Accessories
Recommends using approved spare parts and accessories for safety.
Service
Emphasizes the importance of proper service for operation and wear prevention.
View of Vehicle
View of Vehicle, Front Left (Example)
Illustrates and labels components of the vehicle from the front left perspective.
Serial Numbers
Vehicle Identification Number
Locates and identifies the vehicle identification number (VIN).
Engine Number
Specifies the location of the engine serial number.
Controls
Clutch Lever
Describes the clutch lever and its hydraulic activation.
Hand Brake Lever
Explains the function of the hand brake lever for the front brake.
Throttle Grip
Details the location and function of the throttle grip.
Switch-Off Button
Explains the operation of the engine switch-off button for EXC and XC-W models.
Combination Instrument
Combination Instrument Overview
Provides a general overview of the instrument cluster and its buttons.
Activation and Test
Describes how to activate and test the combination instrument display.
Setting the Kilometers or Miles
Guides on how to set the unit of distance measurement (km/miles).
Setting the Clock
Details the procedure for setting the clock on the instrument display.
Display Mode SPEED (Speed)
Explains how to view the current vehicle speed.
Display Mode SPEED/H (Operating Hours)
Describes how to view the engine's operating hours.
Preparing for Use
Advice on Preparing for First Use
Provides essential advice for preparing the motorcycle before its first use.
Running in the Engine
Details the procedure and limitations for running in the engine.
Starting Power of Lithium-Ion Batteries at Low Temperatures
Explains how low temperatures affect lithium-ion battery performance.
Preparing the Vehicle for Difficult Riding Conditions
Offers advice on preparing the motorcycle for various challenging riding conditions.
Preparing the Vehicle for Riding on Dry Sand
Specific preparations for riding the motorcycle on dry sandy terrain.
Preparing the Vehicle for Riding on Wet Sand
Specific preparations for riding the motorcycle on wet sandy terrain.
Preparing the Vehicle for Riding on Wet and Muddy Circuits
Specific preparations for riding on wet and muddy off-road circuits.
Preparing Vehicle for High Temperatures or Slow Riding
Guidance for preparing the vehicle for high temperatures or slow riding conditions.
Preparing the Vehicle for Low Temperatures or Snow
Specific preparations for riding the motorcycle in low temperatures or snow.
Riding Instructions
Checks and Maintenance Measures When Preparing for Use
Lists essential checks and maintenance steps before operating the vehicle.
Starting the Vehicle
Provides instructions and safety warnings for starting the motorcycle engine.
Starting Off
Details the procedure for safely starting off on the motorcycle.
Shifting, Riding
Explains gear shifting techniques and general riding practices.
Braking
Provides instructions and warnings related to braking the motorcycle.
Refueling
Covers safety precautions and procedures for refueling the motorcycle.
Service Schedule
Additional Information
Provides supplementary details and notes regarding service intervals.
Required Work
Outlines the mandatory maintenance tasks and their frequencies.
Recommended Work
Lists recommended maintenance tasks and their service intervals.
Tuning the Chassis
Checking the Basic Chassis Setting with Rider's Weight
Explains how to adjust the chassis settings based on rider weight.
Compression Damping of the Shock Absorber
Details the high-speed and low-speed compression damping of the shock absorber.
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Provides instructions for adjusting the shock absorber's low-speed compression.
Adjusting the High-Speed Compression Damping of the Shock Absorber
Guides on adjusting the shock absorber's high-speed compression.
Adjusting the Rebound Damping of the Shock Absorber
Details how to adjust the shock absorber's rebound damping.
Measuring the Dimension of the Rear Wheel Unloaded
Explains how to measure the rear wheel dimension without load.
Checking the Static Sag of the Shock Absorber
Describes how to check the static sag of the rear shock absorber.
Checking the Riding Sag of the Shock Absorber
Explains how to check the riding sag of the rear shock absorber.
Adjusting the Spring Preload of the Shock Absorber
Provides instructions for adjusting the shock absorber's spring preload.
Adjusting the Riding Sag
Details the procedure for adjusting the riding sag.
Checking the Basic Setting of the Fork
Covers checking the basic settings of the front fork.
Adjusting the Compression Damping of the Fork
Guides on adjusting the fork's compression damping.
Adjusting the Rebound Damping of the Fork
Details how to adjust the fork's rebound damping.
Adjusting the Spring Preload of the Fork (All Six Days models)
Specific instructions for adjusting fork spring preload on Six Days models.
Handlebar Position
Explains how to adjust the handlebar position for rider comfort.
Adjusting the Handlebar Position
Details the procedure for adjusting the handlebar position.
Service Work on the Chassis
Raising the Motorcycle with a Lift Stand
Instructions for safely raising the motorcycle using a lift stand.
Removing the Motorcycle from the Lift Stand
Steps for safely removing the motorcycle from a lift stand.
Bleeding the Fork Legs
Procedure for bleeding air from the front fork legs.
Cleaning the Dust Boots of the Fork Legs
Guidance on cleaning the dust boots on the front fork legs.
Removing the Fork Protector
Steps for removing the protective covers of the front fork.
Installing the Fork Protector
Instructions for installing the protective covers onto the front fork.
Removing the Fork Legs
Detailed steps for removing the front fork legs from the motorcycle.
Installing the Fork Legs
Instructions for correctly installing the front fork legs.
Removing the Lower Triple Clamp
Procedure for removing the lower triple clamp for EXC and special models.
Installing the Lower Triple Clamp
Instructions for installing the lower triple clamp for standard and special models.
Checking Steering Head Bearing Play
Describes how to check for play in the steering head bearings.
Adjusting the Steering Head Bearing Play
Provides instructions for adjusting the steering head bearing play.
Lubricating the Steering Head Bearing
Guidance on lubricating the steering head bearings.
Removing Front Fender
Steps for removing the front fender.
Installing Front Fender
Instructions for installing the front fender.
Removing the Shock Absorber
Detailed steps for removing the rear shock absorber.
Installing the Shock Absorber
Instructions for correctly installing the rear shock absorber.
Removing the Seat
Procedure for removing the motorcycle seat.
Mounting the Seat
Instructions for correctly mounting the motorcycle seat.
Removing the Air Filter Box Cover
Steps for removing the air filter box cover.
Installing the Air Filter Box Cover
Instructions for installing the air filter box cover.
Removing the Air Filter
Detailed steps for removing the air filter element.
Installing the Air Filter
Instructions for correctly installing the air filter element.
Cleaning the Air Filter and Air Filter Box
Procedure for cleaning the air filter and its housing.
Preparing Air Filter Box Cover for Securing
Steps for preparing the air filter box cover for securing.
Removing the Main Silencer
Procedure for removing the main exhaust silencer.
Installing the Main Silencer
Instructions for correctly installing the main exhaust silencer.
Changing the Glass Fiber Yarn Filling of the Main Silencer
Details on changing the glass fiber yarn filling of the main silencer.
Removing the Fuel Tank
Detailed steps for removing the motorcycle's fuel tank.
Installing the Fuel Tank
Instructions for correctly installing the motorcycle's fuel tank.
Checking the Chain for Dirt
Procedure for checking the drive chain for dirt and soiling.
Cleaning the Chain
Instructions for cleaning the drive chain.
Checking the Chain Tension
Describes how to check the drive chain tension.
Adjusting the Chain Tension
Provides instructions for adjusting the drive chain tension.
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Inspects wear on the chain, sprockets, and chain guide.
Checking Throttle Cable Routing
Ensures correct routing and securing of the throttle cables.
Checking the Rubber Grip
Details how to check the handlebar rubber grips for wear.
Adjusting the Basic Position of the Clutch Lever
Guides on adjusting the clutch lever position for comfort.
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Procedure for checking and correcting the hydraulic clutch fluid level.
Changing the Hydraulic Clutch Fluid
Instructions for changing the hydraulic clutch fluid.
Removing the Engine Guard
Steps for removing the engine guard on special models.
Installing the Engine Guard
Instructions for installing the engine guard on special models.
Brake System
Checking the Free Travel of the Hand Brake Lever
Describes how to check the free travel of the front hand brake lever.
Adjusting the Free Travel of the Handbrake Lever
Provides instructions for adjusting the hand brake lever's free travel.
Adjusting the Basic Position of the Hand Brake Lever
Guides on adjusting the hand brake lever's basic position.
Checking the Brake Discs
Details how to check the thickness and condition of the brake discs.
Checking the Front Brake Fluid Level
Procedure for checking the front brake fluid level.
Adding the Front Brake Fluid
Instructions for adding front brake fluid.
Checking the Front Brake Linings
Describes how to check the minimum thickness of front brake linings.
Changing the Brake Linings of the Front Brake
Provides instructions for changing the front brake linings.
Checking the Free Travel of Foot Brake Lever
Describes how to check the free travel of the rear foot brake lever.
Adjusting the Basic Position of the Foot Brake Lever
Guides on adjusting the foot brake lever's basic position.
Checking the Rear Brake Fluid Level
Procedure for checking the rear brake fluid level.
Adding Rear Brake Fluid
Instructions for adding rear brake fluid.
Checking the Brake Linings of the Rear Brake
Describes how to check the minimum thickness of rear brake linings.
Changing the Brake Linings of the Rear Brake
Provides instructions for changing the rear brake linings.
Wheels, Tires
Removing the Front Wheel
Detailed steps for safely removing the front wheel assembly.
Installing the Front Wheel
Instructions for correctly installing the front wheel assembly.
Removing the Rear Wheel
Detailed steps for safely removing the rear wheel assembly.
Installing the Rear Wheel
Instructions for correctly installing the rear wheel assembly.
Checking the Tire Condition
Guidance on checking tires for wear, damage, and age.
Checking Tire Pressure
Explains how to check and set the correct tire pressure.
Checking Spoke Tension
Procedure for checking and adjusting spoke tension.
Electrical System
Removing the 12-V Battery
Detailed steps for safely removing the 12-volt battery.
Installing the 12-V Battery
Instructions for correctly installing the 12-volt battery.
Charging the 12-V Battery
Procedure for charging the 12-volt battery safely.
Changing Main Fuse
Guides on how to safely replace the main fuse.
Changing the Fuses of Individual Power Consumers
Procedure for replacing fuses for individual electrical components.
Removing the Headlight Mask with the Headlight
Steps for removing the headlight mask and headlight assembly.
Installing the Headlight Mask with the Headlight
Instructions for correctly installing the headlight mask and headlight.
Changing the Headlight Bulb
Detailed steps for replacing the headlight bulb.
Changing the Turn Signal Bulb
Procedure for changing the turn signal bulb.
Checking the Headlight Setting
Explains how to check and adjust the headlight beam alignment.
Adjusting the Headlight Range
Guides on how to adjust the headlight beam range.
Changing the Combination Instrument Battery
Procedure for replacing the battery in the combination instrument.
Diagnostics Connector
Locates and describes the function of the diagnostics connector.
Cooling System
Cooling System
Overview of the motorcycle's cooling system and its operation.
Checking the Antifreeze and Coolant Level
Procedure for checking antifreeze and coolant levels.
Checking the Coolant Level
Details on how to check the coolant level in the radiator.
Draining the Coolant
Instructions for draining the coolant from the system.
Refilling with Coolant
Procedure for refilling the cooling system with coolant.
Tuning the Engine
Checking the Throttle Cable Play
Describes how to check for correct play in the throttle cable.
Adjusting the Throttle Cable Play
Provides instructions for adjusting the throttle cable play.
Setting the Characteristic Map of the Throttle Response
Explains how to change the throttle response characteristic map.
Adjusting the Idle Speed
Guides on how to adjust the engine's idle speed.
Programming Ambient Pressure
Procedure for reprogramming ambient pressure settings.
Ignition Curve Plug-in Connector
Locates the ignition timing map adjustment connector.
Changing the Ignition Timing Map
Instructions for changing the ignition timing map between Soft and Performance.
Checking the Basic Position of the Shift Lever
Describes how to check the shift lever's basic position relative to the boot.
Adjusting the Basic Position of the Shift Lever
Provides instructions for adjusting the shift lever's basic position.
Service Work on the Engine
Changing the Fuel Screen
Detailed steps for replacing the fuel filter screen.
Checking 2-Stroke Oil Level
Procedure for checking the 2-stroke oil level in the tank.
Priming Oil Pump
Instructions for priming the 2-stroke oil pump.
Cleaning the Oil Screen in the Oil Tank
Steps for removing and cleaning the oil screen in the oil tank.
Checking the Gear Oil Level
Procedure for checking the engine's gear oil level.
Changing the Gear Oil
Instructions for changing the engine's gear oil.
Adding the Gear Oil
Procedure for adding gear oil to the engine.
Cleaning, Care
Cleaning the Motorcycle
Provides instructions and warnings for cleaning the motorcycle safely.
Checks and Maintenance Steps for Winter Operation
Details maintenance steps and precautions for winter storage.
Storage
Storage
Provides comprehensive steps for storing the motorcycle for extended periods.
Preparing for Use After Storage
Instructions for preparing the motorcycle after it has been stored.
Technical Data
Engine
Provides detailed technical specifications for the engine.
Engine Tightening Torques
Lists essential tightening torques for engine components.
Capacities
Details the fluid capacities for various systems (oil, coolant, fuel).
Chassis
Provides technical data related to the chassis components.
Electrical System
Lists specifications for electrical system components.
Tires
Specifies tire validity, sizes, and types.
Fork
Provides detailed technical data for the front fork.
Shock Absorber
Lists technical data for the rear shock absorber.
Chassis Tightening Torques
Details essential tightening torques for chassis components.
Need help?
Do you have a question about the 250 XC-W TPI and is the answer not in the manual?
Questions and answers