Related Manuals for Teradyne Z1860 LCT
Summary of Contents for Teradyne Z1860 LCT
- Page 1 Z1800-Series Site Preparation Guide Teradyne, Inc. Assembly Test/Walnut Creek 2625 Shadelands Drive Walnut Creek, CA 94598-2597 Publication Number 1800M123 Copyright Teradyne, Inc.
- Page 2 Teradyne makes no commitment to update nor to keep current the information contained in this document. Teradyne assumes no responsibility for the use of any circuitry other than the circuitry embodied as a Teradyne product. No other circuit patent licenses are implied.
- Page 3 Changes to tester power requirements in the "Plan the Tester Site" and "Z1800-Series Site Preparation Checklist" sections First Edition, April 1996 Additional copies of this manual may be obtained from Teradyne. Publications No. 1800M123 © 1996, 1997, 1998 Teradyne Inc., Assembly Test/Walnut Creek 2625 Shadelands Drive .
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Page 4: Table Of Contents
ONTENTS Z1800-Series Site Preparation Guide Planning the Tester Site................. 1 General Specifications ..............2 Z1890 ....................3 Z1888 ....................4 Z1884 ....................5 Z1880 Plus: Z1880-1 and Z1880-2 ..........6 Z1866 ....................7 Z1860-NB ..................8 Z1860 LCT ..................9 Z1860 ..................... -
Page 5: Z1800-Series Site Preparation Guide
Z1800-Series test systems and vacuum pump options. It also provides details for the installation of vacuum systems for one or many test systems. The last page is a checklist for Teradyne customers and field personnel to help determine if the location is ready for a new tester installation. -
Page 6: General Specifications
Minimum vacuum level of 20 in. of mercury available to the system at all times. Vacuum Pump Power All models using Teradyne’s Line voltage of 190–460 VAC, 2.2 kVA, 30 Amp, 4-wire, 41 CFM vacuum pump 50 or 60Hz, 3-phase. -
Page 7: Z1890
62 in. (158 cm) H x 45 in. (114 cm) D x 59 in. (150 cm) L Weight Crated (approximate) 1225 lb (556 kg) Weight (approximate) 1000 lb (454 kg) Teradyne Provides AC MAINS 100–240VAC, 3.0 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 25A breaker •... -
Page 8: Z1888
62 in. (158 cm) H x 45 in. (114 cm) D x 59 in. (150 cm) L Weight Crated (approximate) 1225 lb (556 kg) Weight (approximate) 1000 lb (454 kg) Teradyne Provides External AC Power 8.5 in. (21cm) H x 22.5 in. (57cm) D x 8.5 in. (21 cm) L Line Conditioner AC MAINS 100–240VAC, 3.0 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase... -
Page 9: Z1884
Power Bay: 46 in. (117 cm) H x 31 in. (79 cm) D x 46 in. (117 cm) L Weight Crated (approximate) 1800 lb (817 kg) Weight (approximate) 1400 lb (635 kg) Teradyne Provides AC MAINS 100–240VAC, 3.0 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 25A breaker •... -
Page 10: Z1880 Plus: Z1880-1 And Z1880-2
Z1880-2: 1225 lb (556 kg Weight (approximate) Z1880-1: 600 lb (273 kg) Z1880-2: 1000 lb (454 kg) Teradyne Provides AC MAINS 100–240VAC, 3.0 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 25A breaker •... -
Page 11: Z1866
1250 lb (567 kg) Weight (approximate) 1000 lb (454 kg) Power Requirements Two AC service supply outlets Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 12: Z1860-Nb
50 in. (127 cm) H x 43 in. (110 cm) D x 82 in. (208 cm) L Weight Crated (approximate) 1250 lb (567 kg) Weight (approximate) 1000 lb (454 kg) Teradyne Provides AC MAINS 100–240VAC, 3.0 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 25A breaker •... -
Page 13: Z1860 Lct
Z1860: 1000 lb (454 kg) LCT: 350 lb (159 kg) Power Requirements Two AC service supply outlets Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 14: Z1860
50 in. (127 cm) H x 43 in. (109 cm) D x 83 in. (211 cm) L Weight Crated (approximate) 1250 lb (556 kg) Weight (approximate) 1000 lb (454 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 15: Z1850
50 in. (127 cm) H x 44 in. (112 cm) D x 58 in. (147 cm) L Weight Crated (approximate) 850 lb (386 kg) Weight (approximate) 700 lb (318 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 16: Z1840
50 in. (127 cm) H x 43 in. (110 cm) D x 73 in. (185 cm) L Weight Crated (approximate) 800 lb (363 kg) Weight (approximate) 625 lb (284 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 17: Z1820
52.5 in. (133 cm) H x 43.75 in. (112 cm) D x 58 in. (136 cm) L Weight Crated (approximate) 1000 lb (454 kg) Weight (approximate) 750 lb (340 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 18: Z1805 And Z1808
62 in. (158 cm) H x 45 in. (114 cm) D x 59 in. (150 cm) L Weight Crated (approximate) 1225 lb (556 kg) Weight (approximate) 1000 lb (454 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 19: Z1803 Plus: Z1803-1 And Z1803-2
Z1803-2: 800 lb (363 kg) Weight (approximate) Z1803-1: 525 lb (238 kg) Z1803-2: 725 lb (329 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 20: Z1800
52.5 in. (133 cm) H x 39.5 in. (100 cm) D x 41.25 in. (105 cm) L Weight Crated (approximate) 600 lb (267 kg) Weight (approximate) 500 lb (227 kg) Teradyne Provides AC MAINS 100–240VAC, 1.8 kVA, 3-wire, 50–60Hz (range of 47–63Hz), single-phase AC MAINS Circuit Breaker • 100–130VAC requires minimum of 15A breaker •... -
Page 21: Prism-Z Option
PRISM-Z Option The Z1890, Z1880, Z1860, Z1840, and 1803 Plus can be equipped with the optional PRISM-Z. When PRISM-Z is installed, the system uses an external line conditioner. The external line conditioner must be positioned at least three feet away from the tester. Position of external line conditioner for systems with PRISM-Z installed: Bosch-frame systems use a connector approximately 3.5“... -
Page 22: Uncrating And Positioning The Tester
Uncrating and The procedures below explain how to uncrate and position your tester. Refer to the Positioning the procedure for your specific tester. Tester Z1890, Z1888, Z1880, Follow the steps listed below to uncrate the Z1890, Z1888, Z1880, Z1808, Z1805, and Z1808, Z1805 and Z1803 Plus testers. - Page 23 Top panel of crate is the ramp. Line Conditioner crate Accessories tray Top with foam block Shipping crate Crate Line Conditioner crate As lag bolts are removed, the 2x4s will lower the tester frame back down onto casters or stabilizing feet. Then 2x4s are removed.
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Page 24: Z1890, Z1880, Z1808, And Z1805
Z1890, Z1880, Z1808, Follow the steps listed below to uncrate the Z1890, Z1880, Z1808, and Z1805 testers. and Z1805 Cut the steel bands. Use caution when cutting steel bands. Important: Remove lid, ramp, and all packing. Remove all accessories from the lid tray. Remove the additional packing from around the tester. -
Page 25: Z1860, Z1860-Nb, Z1850, Z1840, Z1820, And Z1800
Z1860, Z1860-NB, Follow the steps listed below to uncrate the Z1860, Z1860-NB, Z1850, Z1840, Z1820, and Z1850, Z1840, Z1820, Z1800 testers. See the illustration that follows the instructions. and Z1800 Carefully remove the bindings, shipping crate, and wrappings. Open the box marked “System Accessories” and remove the keys for the tester. Unlock the tester doors and remove the bags of drying agent. - Page 26 Crate Top panel of crate is the ramp. Remove System Connections Box. (System Essentials-Z1820/00). Shipping crate. Bolt down ramp. Ramp, top panel of crate. Slide one 4x4 under ramp. (Z1820/00) Remove two, 2x4s by lifting tester by frame (Z1860/50/40). (4x4–Z1820/00)
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Page 27: Vacuum System Design
Note: have a vacuum reservoir at your facility. Environmental If you are using Teradyne-supplied portable pumps, plan the location of your pumps to Requirements meet the following requirements: • One foot of air space in all directions from walls or any obstructions to allow cool air to flow. - Page 28 Local Vacuum Installation VACUUM PUMP 31 1/2" 80 cm 19" 49 cm 1 1/4" Nipple or Slip Fitting Flex-Hose 1 1/4" O.D. Z1800-Series Test System Console * Dimensions apply to pumps supplied by Teradyne...
- Page 29 Remote Vacuum Installation Remote Location Vacuum System Min. 2" Schedule 40 Valve 2" to 1 1/4" PVC Reducer Flex-Hose 1 1/4" O.D. Remote Power Switch Located Near Z1800-Series Test System Test System Console Z1800-Series Site Preparation Guide...
- Page 30 Central Vacuum Installation Vacuum Gauge System Isolation Shut-Off Vacuum Check Valve Valve Gauge (Auto) (Manual) Isolation Vacuum Check Valve Pump 1 (Auto) Vacuum Main Header Pump 2 4"–6" Branch PVC Pipe 2" Test System Vacuum Drop 1 1/2" PVC Power Union Ball Wiring Valve...
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Page 31: Pipe Selection
Pipe Selection The size of the pipe is critical in the design of a good remote or central vacuum system. When the overall length of piping is too long and the diameter of the pipe is too small relative to the whole vacuum system, the conductance of a pipe (its resistance to flow) is affected. -
Page 32: Valve Selection And Placement
Valve Selection and Valve selection and placement are important factors which determine the versatility of a Placement system and the ease in which you can maintain, troubleshoot, and service equipment on the system. Ball valves and globe valves provide the best control since they are essentially leak-tight in a vacuum plumbing system. -
Page 33: Vacuum System Installation
Vacuum System Once you have designed your vacuum system, install the vacuum pump and leak test the Installation system. Refer to the vacuum installation illustrations in “Vacuum System Installation Types” on page 23. Local Vacuum Installation Requirement 1-1/4 in. flexible hose between pump and ATE for installation. Locate your pump within 10 feet of the tester. -
Page 34: Leak Testing
Leak Testing The Rate of Rise test verifies that the vacuum system leakage is within acceptable limits. To leak test the vacuum system plumbing, first determine its “rate of rise,” which entails valving the system off from the vacuum source and the individual test stations and then pumping the system down to 28 in. -
Page 35: Board Assignment Recommendations
Board Assignment If you are planning to use a fixture on several test systems, you should plan a standard Recommendations hardware configuration for all testers so that fixtures and programs will be compatible when transported from location to location. In particular, you should standardize the locations you choose for the various boards which are installed in the test head cage. -
Page 36: Z1800-Series Site Preparation Checklist
10 ft. clearance from crate box end marked “Ramp End” Discuss crated dimensions for system Leave strapping and ramp in place Teradyne should uncrate. If Teradyne does not uncrate the tester, use the uncrating instructions in this manual. Forklift is required for uncrating 1884 system Floor Space Discuss uncrated dimension, floor space, and clearance...
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