Table of Contents
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Table of Contents
Related Manuals for ABAC FORMULA Series
Summarization of Contents
2 Symbols
2.1 Symbols in the manual
Explains manual symbols for safety and operations.
2.2 Compressor symbols
Details symbols specific to compressor operation and safety.
2.3 Control panel mc² symbols
Symbols for the compressor's control panel and functions.
4 Performance and specifications
4.1 General data
Technical specifications: model, pressure, capacity, weight, dimensions.
4.2 Compressor rating data
Compressor performance ratings based on various parameters.
4.3 Air receiver
Air receiver capacity and pressure rating information.
4.4 Compressor
Details of the patented VT series air-end unit and rotor types.
4.5 Electrical motors and drives
Information on motors, fans, and drives for compressor operation.
4.6 Power supply data
Specifications for power supply, voltage, frequency, and cables.
4.7 Lubricated and cooling fluid
Details on lubricant type, capacity, and topping up procedures.
4.8 Dryer
Dryer cooling cycle, gas type, and filtering specifications.
4.9 Clearance requirements and system layouts
Refers to figures for dimensions and diagrams for system layouts.
5 Safety precautions
5.1 General precautions
Essential safety guidelines for operating and handling the compressor.
5.2 Safety precautions for maintenance operations
Safety measures specific to compressor maintenance tasks.
6 Handling and installation
6.1 Handling instructions
Guidelines for safely moving and positioning the compressor unit.
6.2 Installation site requirements
Recommendations for selecting a suitable location for compressor installation.
6.3 Air connection
Procedures and guidelines for connecting the compressor to the air system.
6.4 Electrical connection
Instructions for safe and correct electrical connection of the compressor.
6.5 Configuration for remote control
Steps to set up and enable remote starting and stopping.
7 Start-up and operation
7.1 Checks to be carried out prior to start-up
Essential checks before initial compressor startup.
7.2 "mc²" Control panel
Overview of the compressor's control panel and its features.
7.2.1 Control unit "mc²"
Details of the "mc²" control unit and its keyboard interface.
7.2.2 Emergency stop button
Explains the function and operation of the emergency stop button.
7.3 Starting and stopping the compressor
Step-by-step instructions for starting and stopping the compressor.
7.4 Parameter configuration - menu tree
Navigating and configuring parameters via the menu tree.
7.4.1 Additional information menu
Access to supplementary information on compressor status and settings.
7.4.2 Menu tree (control and programming)
Detailed menu structure for control and programming.
7.4.2.1 PASSWORD menu
Procedure for entering passwords for protected functions or menus.
7.4.2.2 MAINTENANCE menu
Access to maintenance operations, component life, and reset functions.
7.4.2.3 GENERAL SETTINGS menu
Configuration of general settings like language and measurement units.
7.4.2.4 NETWORK SETTINGS menu
Setting parameters for network operation with other compressors.
7.4.2.5 OPERAT. PARAMETERS menu
Configuration of timings, pressure, and condensate drainage.
7.4.2.6 PROGRAMMING menu
Setting daily or weekly schedules for compressor activities.
7.4.2.7 DIAGNOSTICS menu
Checking compressor functions, inputs, outputs, and fault logs.
7.4.2.8 INFORMATION menu
Accessing serial number and software version information.
7.5 Operating warnings and faults
Warning messages
Indicates maintenance needs, critical conditions, or minor faults.
Alarm messages
Signals serious faults that block the compressor, requiring immediate attention.
9 Troubleshooting
9.1 The machine does not start
Troubleshooting steps for when the compressor fails to start.
9.2 The compressor has trouble starting up
Solutions for compressor startup difficulties.
9.3 Pressure value lower than rated pressure
Addresses low pressure output issues.
9.4 The machine is ready for start or is running and the scheduled maintenance LED is ON
Troubleshooting maintenance alerts indicated by LED status.
9.5 The machine is ready for start or is running with critical functioning message
Handling critical operational messages and their causes.
9.6 The machine stops when it is running and warning LED comes on
Diagnosing and resolving unexpected machine stops.
9.7 Oil in the network
Troubleshooting oil presence in the compressed air network.
9.8 Oil in the machine
Identifying and resolving oil issues within the compressor.
9.9 Safety valve VS intervention
Troubleshooting specific to the safety valve and related issues.
10 Maintenance
10.1 Operating cycle
Explains the internal workings and operational phases of the compressor.
10.2 General maintenance operation table
Table outlining maintenance tasks and their schedules.
10.3 Replacement of the suction prefilter
Step-by-step guide for replacing the suction prefilter element.
10.4 Cleaning or replacing the air filter
Instructions for cleaning or replacing the main air filter.
10.5 Checking oil level, topping up and changing the oil
Procedures for monitoring, refilling, and replacing compressor oil.
10.6 Replacing the oil filter and the separator filter
Detailed steps for replacing oil and separator filters.
10.7 Draining the condensate
Procedure for removing condensate from the air receiver.
10.8 Replacing the fuses
Guide on safely replacing blown fuses in the electrical panel.
11 Spare parts and Service Centres
11.1 Spare parts and consumable material codes
Lists part numbers for common spare parts and consumables.
12 Diagrams
12.1 Hydraulic-pneumatic plant diagram
Schematic of the hydraulic and pneumatic systems of the compressor.
Legend
Explains symbols and components used in the diagrams.
12.2 Power circuit wiring diagram 5,5 - 15 kW Machines without air dryer
Electrical wiring diagram for power circuit of specific models.
12.3 Power circuit wiring diagram 5,5 - 15 kW Machines with air dryer
Electrical wiring diagram for power circuit of models with air dryers.
12.4 Power circuit wiring diagram 11 kW Machines with inverter
Wiring diagram for power circuit of 11kW models with inverters.
12.5 Auxiliary circuit wiring diagram 5,5 - 15 kW Machines without air dryer
Wiring diagram for auxiliary circuits of models without air dryers.
12.6 Auxiliary circuit wiring diagram 5,5 - 15 kW Machines with air dryer
Wiring diagram for auxiliary circuits of models with air dryers.
12.7 Auxiliary circuit wiring diagram 11 kW Machines with inverter
Wiring diagram for auxiliary circuits of 11kW models with inverters.
12.8 Wiring diagram for component location 5,5 - 15 kW Machines without air dryer
Diagram showing component locations in the electrical panel.
12.9 Wiring diagram for component location 5,5 - 15 kW Machines with air dryer
Diagram showing component locations for models with air dryers.
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