Table of Contents
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Q T
Q T
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& PL
& PL T T T T T
& PL
Q T
Q T
Q T
& PL
& PL
& Air Master Series
& Air Master Series
& Air Master Series
& Air Master Series
& Air Master Series
2 Stage Compr
2 Stage Compr
2 Stage Compr
2 Stage Compr essors
2 Stage Compr
® ® ® ® ®
Industrial
Industrial
Industrial
Industrial
Industrial
Instruction Manual
This manual contains important safety information and should be made
available to all personnel who operate and/or maintain this product.
Carefully read this manual before attempting to operate or perform
maintenance on this compressor
essors
essors
essors
essors
Manual No. 50161-105
March 2008 Edition
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Table of Contents
Related Manuals for Quincy Compressor Air Master Series
Summarization of Contents
Safety First and Precautions
Safety First Overview
Introduction to safety protocols and commitment to safety.
Hazard Identification and Warnings
Defines DANGER, WARNING, and CAUTION levels and general safety practices.
System Dynamics and Principles
Compressor Description and Cycles
Details compressor types, applications, and two-stage compression cycles.
Lubrication and Cooling Systems
Explains splash and pressure lubrication, and cooling system operation.
Dryer and Filter Principles
Discusses the role of dryers and filters in compressed air systems.
Installation Procedures
Receiving and Inspection
Steps for inspecting equipment upon receipt and handling shipping damage.
Location and Ventilation Requirements
Recommended installation environment, temperature limits, and ventilation.
Electrical Supply and Grounding
Electrical installation standards, grounding, and power supply safety.
Mounting and System Components
Guidance on proper mounting, vibration isolation, and selecting quality components.
Drive Pulleys and Safety Guards
Details on drive pulley alignment, belt tension, and essential safety guards.
Valves and Pressure Switch
Explanation of check valves, shutoff valves, relief valves, and pressure switch.
Air Intake and Discharge Piping
Instructions for air intake system setup and compressed air discharge piping.
Pressure Vessels and Safety Devices
Requirements for pressure vessels and pneumatic safety devices per ASME standards.
Startup and Operation
Pre-Starting Checklist
Essential checks before connecting power and starting the compressor.
Initial Startup and Monitoring
Steps for first-time startup, oil pressure adjustment, and initial monitoring.
Daily Starting Checklist
Routine checks to perform before each daily compressor startup.
Maintenance and Lubrication
Safe Stopping for Maintenance
Procedures for safely stopping the compressor for maintenance or service.
Maintenance Schedule and Intervals
Routine maintenance schedule, checklist sample, and hourly/weekly/monthly tasks.
Servicing Reed Valves
Detailed instructions for inspecting and cleaning compressor reed valves.
Lubrication Procedures
Guidance on lubricant types, capacities, viscosity, and safe operating temperatures.
Pulley and Belt Tension Adjustment
Checking and setting pulley alignment and drive belt tension.
Pressure Switch Adjustment
Steps for adjusting the pressure switch for optimal compressor operation.
Cylinder to Head Capscrew Torquing
Procedure for torquing cylinder to head capscrews after initial run-in.
Pilot Valve Adjustments
Instructions for adjusting pilot valve for unload and differential pressure.
Troubleshooting Guide
Common Issues and Probable Causes
Identifies common problems and their likely causes for diagnosis.
Reference Information
Decal Locations and Identification
Diagrams showing the location of various decals and labels on the compressor unit.
Standard Terms and Conditions
Warranty, Liability, and Compliance
Details warranty coverage, liability limits, and environmental/OSHA compliance.
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