Table of Contents

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Revision 4.0
Staple Finisher-AA1/Booklet
Finisher-AA1
Service Manual

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Table of Contents
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Summarization of Contents

Introduction
Important Notices
General information and warnings regarding the manual and product.
Explanation of Symbols
Explains symbols used throughout the service manual for clarity.
Safety Precautions
Notes Before Servicing
Precautions to take before starting service work on the machine.
Points to Note at Cleaning
Guidelines for cleaning components safely using solvents.
Notes On Assembly/Disassembly
Instructions for safe assembly and disassembly of the device.
Points to Note when Tightening a Screw
Guidance on screw tightening to prevent damage to thin plates.
Product Overview
Features
Describes the main features and capabilities of the finisher unit.
Specifications
Lists technical specifications including paper handling and capacity.
Staple Unit
Details specifications and capabilities of the staple unit.
Staple-Free Binding Unit
Describes the staple-free binding unit's functions and capacity.
Saddle Stitcher Unit (Booklet Finisher)
Explains the booklet finisher's saddle stitcher unit's specifications.
Buffer Pass Unit
Details the buffer pass unit's specifications and function.
Others
Covers miscellaneous specifications like weight and power consumption.
Names of Parts
Identifies components with diagrams and labels for external views.
Cross Section
Shows internal component layout for the staple finisher.
Optional Configuration
Details available optional units for the finisher.
Technical Explanation
Basic Configuration
Outlines the finisher's main component blocks and layout.
Overview of the Electrical Circuitry
Explains the finisher's electrical control system and PCB functions.
Controls
Lists the main controls and their corresponding reference pages.
Basic Operation
Describes the fundamental paper handling processes.
Feeding Unit
Details the paper feeding mechanisms, motors, and sensors.
Stack/Escape Tray Unit
Explains tray functions, movement, and paper detection.
Processing Tray Unit
Describes paper alignment, stapling, and related components.
Saddle Stitcher Unit
Explains the booklet finishing operations like stitching and folding.
Buffer Pass Unit
Details the buffer pass unit's overview and fan operation.
Jam Detection
Explains how jams are detected by sensors and the system.
Power Supply
Describes the power supply route and protection functions.
Upgrading
Information on firmware upgrading for controller PCBs.
Periodical Service
Periodic Servicing Tasks
Lists tasks for periodic maintenance of the finisher.
Parts Replacement and Cleaning
Removing this Machine
Procedures for removing the entire finisher from the host machine.
List of Parts
Categorizes and lists replaceable parts with refer to pages.
External/Internal Covers
Instructions for removing external and internal covers.
Main Parts
Details major replaceable units and components with diagrams.
PCB
Information on removing and replacing Printed Circuit Boards.
Sensor
Procedures for replacing various sensors.
Clutch/ Solenoid
Steps for replacing clutches and solenoids.
Motors
Instructions for motor replacement.
Switches
Procedures for replacing switches.
Other Parts
Covers removal of miscellaneous parts.
Adjustment
Overview
Introduces service modes and adjustment items.
Basic Adjustment Items
Lists basic adjustment procedures and their use cases.
Adjustments When Replacing Parts
Procedures after replacing specific components.
Other
Covers other adjustment procedures like releasing limits.
Troubleshooting
Making Initial Checks
Procedures for basic troubleshooting checks.
Processing Tray Area
Troubleshooting specific to the processing tray's alignment and staple.
Saddle Stitcher Area
Troubleshooting for fold placement and saddle stitch adjustments.
Installation
How to Utilize This Installation Procedure
Guidance on using the installation steps and applicable illustrations.
Checking Before Installation
Prerequisites and checks for the installation site and space.
Unpacking
Procedures for safely unpacking the equipment.
Checking the Contents
Verifying all included parts are present.
Installation Procedure
Step-by-step instructions for installing the finisher.
Affixing the Labels
Instructions for applying various labels to the finisher.
Making Adjustments
Procedures for adjusting height and tilt after installation.
Making Checks After Completion of Installation Work
Final checks after installation, including disposal parts and operation.
Detaching from the Host Machine
Procedures for removing the finisher from the host machine.
APPENDICES
Service Tools
Lists tools and materials required for servicing the finisher.
General Circuit Diagram
Provides electrical circuit diagrams for the finisher's components.

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