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Workshop manual
R135, R333, RJ333, RJ535, RJX335, RX335, RX535,
RXT535, FR335, FR336, FRD336, LS335, LS535, LX335
English
67 – German

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Table of Contents
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Summarization of Contents

General Recommendations
Fire Risk
Handling fuel safely to prevent fires.
Poisonous Fumes
Safety precautions with exhaust fumes & cleaning agents.
Special Tools
Importance and use of specialized tools for repairs.
Contact Faces and Gaskets
Procedures for cleaning contact surfaces and fitting gaskets.
Sealing Rings
Proper fitting and replacement of sealing rings.
Starter
Dismantling
Steps for disassembling the starter unit.
Assembly
Steps for assembling the starter unit.
Starter with Start Assistance Spring
Specific steps for assembling starter with start assistance spring.
Replacing Drive Dogs
Procedure for replacing drive dogs on the starter.
Electrical System
Checking Ignition Spark
Procedure to verify spark from the ignition system.
Dismantling Electrical Components
Steps for disassembling electrical system parts.
Assembling Electrical Components
Steps for reassembling electrical system parts.
Fuel System
Air Filter Maintenance
Maintenance and cleaning of the air filter.
Tank Venting System
Checking and cleaning the fuel tank venting.
Fuel Filter Replacement
Procedure for removing and replacing the fuel filter.
Fuel Pump Function
Fuel pump function and replacement.
Carburettor Service
Dismantling and assembly of the carburettor.
Throttle Control
Servicing the throttle control mechanism.
Start Throttle Speed Adjustment
Adjusting the engine idle speed.
Carburettor Settings
Adjusting fuel/air mixture for optimal performance.
Centrifugal Clutch
Centrifugal Clutch Dismantling
Steps for disassembling the centrifugal clutch.
Centrifugal Clutch Assembly
Steps for assembling the centrifugal clutch.
Clutch Drum & Drive Axle Dismantling
Procedure for dismantling clutch drum and drive axle.
Clutch Drum & Drive Axle Assembly
Procedure for assembling clutch drum and drive axle.
Angle Gear
Gear Ratio Specifications
Specifications for the angle gear ratio for different models.
Angle Gear Dismantling
Steps for disassembling the angle gear assembly.
Angle Gear Assembly
Steps for assembling the angle gear assembly.
Drive Axle Dismantling
Procedure for dismantling the drive axle.
Drive Axle Assembly
Procedure for assembling the drive axle.
Cylinder and Piston
Dismantling Cylinder and Piston
Steps for removing the cylinder and piston.
Cleaning and Inspection
Procedures for cleaning and inspecting cylinder and piston.
Analysis and Actions
Diagnosing and addressing cylinder/piston issues.
Service Tips
Recommendations and advice for servicing cylinder and piston.
Wear Tolerances
Specifications for acceptable wear limits.
Assembly Cylinder and Piston
Steps for reassembling cylinder and piston.
Crankshaft and Crankcase
Dismantling Crankshaft and Crankcase
Steps for disassembling the crankshaft and crankcase.
Inspecting the Crankshaft
Procedures for inspecting the crankshaft for wear and damage.
Assembly Crankshaft and Crankcase
Steps for assembling the crankshaft and crankcase.
Tools
Starter Tools
Tools required for starter maintenance and repair.
Electrical System Tools
Tools for electrical system diagnostics and repair.
Fuel System Tools
Tools for fuel system maintenance and carburetor adjustment.
Centrifugal Clutch Tools
Tools required for centrifugal clutch service.
Angle Gear Tools
Tools necessary for servicing the angle gear.
Cylinder and Piston Tools
Tools for cylinder and piston inspection and assembly.
Crankshaft and Crankcase Tools
Tools for crankshaft and crankcase disassembly and assembly.
Workshop Equipment
General workshop equipment and safety gear.
Technical Data
Engine Specifications
Key engine dimensions and performance data.
Ignition System Specifications
Details on the ignition system parameters.
Carburettor Specifications
Carburettor model and adjustment settings.
Clutch Specifications
Clutch diameter and engagement speed.
Driving Specifications
Information on angle gear and drive axle.
Dimensions and Weight
Overall dimensions and weight of the unit.

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