Table of Contents

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Service Manual
(00 series - Chassis)
KUKJE MACHINERY CO., LTD

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Summarization of Contents

Tractor Overview and Operation
Tractor Overview
General identification of tractor components and parts.
Tractor Operation Parts
Identification and function of tractor operating controls and levers.
Tractor Specifications
General Specifications
Detailed technical specifications for tractor models.
Traveling Speed Specifications
Specifications for tractor traveling speeds across different gears.
Fluid and Coolant Specifications Chart
Oil, Grease, and Anti-Freeze Types
Specifies types of oil, grease, and anti-freeze for the tractor.
Fuel, Oil, and Coolant Capacities
Chart detailing fluid capacities for fuel, oil, and coolant.
Tractor Check and Maintenance Procedures
Daily Checks
Routine checks to perform before operating the tractor daily.
Check Points for Initial 50 Hours
Maintenance checks required after the first 50 hours of operation.
Check Points for Every 50 Hours
Maintenance checks required every 50 hours of operation.
Check Points for Every 100 Hours
Maintenance checks required every 100 hours of operation.
Check Points for Every 200 Hours
Maintenance checks required every 200 hours of operation.
Check Points for Every 300 Hours
Maintenance checks required every 300 hours of operation.
Check Points for Every 400 Hours
Maintenance checks required every 400 hours of operation.
Check Points for Every 800 Hours
Maintenance checks required every 800 hours of operation.
Check Points for Every 1500 Hours
Maintenance checks required every 1500 hours of operation.
Check Points for Every 3000 Hours
Maintenance checks required every 3000 hours of operation.
Check Points for 1 Year
Maintenance checks required annually.
Check Points for 2 Years
Maintenance checks required every two years.
Other Maintenance Checks
Miscellaneous maintenance checks not covered by time intervals.
Clutch Checking, Disassembly, and Servicing
Clutch Checking and Adjusting
Procedures for checking and adjusting clutch components.
Clutch Preparation for Servicing
Steps required before disassembling or servicing the clutch.
Clutch Disassembly and Assembly
Detailed instructions for disassembling and reassembling clutch parts.
Clutch Servicing Procedures
Service procedures for clutch wear and component checks.
Front Axle Checking, Disassembly, and Servicing
Front Axle Checking and Adjusting
Procedures for checking and adjusting front axle alignment.
Front Axle Disassembly and Assembly
Steps for disassembling and reassembling the front axle.
Separating the Front Axle
Procedure to separate the front axle assembly from the frame.
Disassembling the Front Axle
Detailed steps for disassembling the front axle components.
Front Axle Servicing
Service procedures for front axle gears and bearings.
Transmission Power Train for Traveling
Main Gear Shaft Section (Manual Transmission)
Details of the main gear shaft in manual transmission.
Hi-Lo Gear Shift Section
Description of the Hi-Lo gear shift mechanism in the transmission.
Front Wheel Drive Section
Description of the front wheel drive system in the transmission.
Transmission Power Train for PTO Gear
Rear PTO Shift Section
Details of the PTO shift section for rear PTO.
Manual Transmission Type PTO
PTO shift section details for manual transmission type.
HST Type PTO
PTO shift section details for HST transmission type.
Transmission Checking, Disassembly, and Servicing
Transmission Checking and Adjusting
Procedures for checking and adjusting transmission components.
Transmission Preparation for Servicing
Steps required before disassembling or servicing the transmission.
Transmission Disassembly and Assembly
Detailed instructions for disassembling and reassembling transmission parts.
Transmission Servicing Procedures
Service procedures for transmission wear and component checks.
Rear Axle Disassembly and Servicing
Separating the Rear Axle Case
Procedure to separate the rear axle case.
Disassembling the Rear Axle Case
Detailed steps for disassembling the rear axle case components.
Brake Checking, Adjustment, and Servicing
Brake Pedal Checking and Adjusting
Procedure for checking and adjusting brake pedal free travel.
Brake Disassembly and Assembly
Steps for disassembling and reassembling brake pedal components.
Brake Pedal Disassembly
Detailed steps for disassembling the brake pedal assembly.
Separating the Rear Axle Case for Brake
Procedure to separate the rear axle case for brake servicing.
Disassembling Rear Axle Case for Brake
Steps for disassembling rear axle case related to brake system.
Steering Checking, Disassembly, and Servicing
Steering Assembly Disassembly
Steps for disassembling the steering assembly components.
Separating Power Steering Assembly
Procedure to separate the power steering assembly.
Hydraulic System Structure and Circuits
Hydraulic Circuit: Manual Transmission
Hydraulic circuit diagram for manual transmission, power steering.
Hydraulic Circuit: HST Transmission
Hydraulic circuit diagram for HST transmission, power steering.
Auxiliary Hydraulics: Hydraulic Block Outlet
Description and function of the auxiliary hydraulic block outlet.
Hydraulic System Servicing Specifications
Power Steering Servicing Specifications
Specifications for power steering system components.
Hydraulic Pump for Power Steering Specs
Servicing specifications for the power steering hydraulic pump.
Hydraulic Pump for Three Point System Specs
Servicing specifications for the 3-point hydraulic system pump.
Three Point Hydraulic System Specifications
Servicing specifications for the tractor's three-point hydraulic system.
Hydraulic System Checking, Servicing, and Disassembly
Power Steering System Checking and Adjusting
Procedure for checking and adjusting the power steering system.
Hydraulic Pump for Power Steering Test
Testing procedures for the power steering hydraulic pump.
Hydraulic Pump for Three Point System Test
Testing procedures for the 3-point hydraulic system pump.
Three Point Hydraulic System Checks
Procedures for checking the tractor's three-point hydraulic system.
Hydraulic System Disassembly and Assembly
Steps for disassembling and reassembling hydraulic system components.
Power Steering Body Disassembly
Procedure to disassemble the power steering body.
Tractor Wiring Diagrams
Manual Transmission Wiring Diagram
Wiring diagram for the manual transmission system.
HST Transmission Wiring Diagram
Wiring diagram for the HST transmission system.
Tractor Starting and Stopping System
Starting and Stopping System Components
Identification and function of starting/stopping system switches.
Engine Starting Conditions
Conditions required for the engine to start successfully.
Automatic Engine Stop Conditions
Conditions that trigger the automatic engine stop feature.
Tractor Lighting System
Head Light Operation
Description of head light function and switch operation.
Turn Signal Light Operation
Description of turn signal light function and switch operation.
Hazard Light Operation
Description of hazard light function and switch operation.
Tractor Instrument Panel Indicators
Instrument Panel Indication Items
Explanation of various indicator lamps on the instrument panel.
Charge Lamp Indicator
Meaning and cause of the charge lamp illumination.
Pre-heat Indicator Lamp
Meaning and operation of the pre-heat indicator lamp.
Oil Pressure Lamp Indicator
Meaning and cause of the oil pressure lamp illumination.
Engine Oil Pressure Alarm
Function and activation of the engine oil pressure alarm.
Troubleshooting Guide
Battery Troubleshooting
Common issues and solutions for the tractor battery.
Starting System Troubleshooting
Troubleshooting common problems with the engine starting system.
Automatic Engine Stop Troubleshooting
Troubleshooting issues with the automatic engine stop function.
Charging System Troubleshooting
Troubleshooting common issues with the charging system.
Lighting System Troubleshooting
Troubleshooting common problems with the tractor lighting system.
Instrument Panel Troubleshooting
Troubleshooting issues with instrument panel indicators and gauges.
Gauge Troubleshooting
Troubleshooting common problems with fuel and coolant gauges.
Electric System Checks and Servicing
Battery Voltage and Continuity Checks
Procedures for checking battery voltage and continuity.
Main Switch (Key Switch) Checks
Testing continuity and voltage of the main key switch.
Engine Control Unit Checks
Procedures for checking the engine control unit and relays.
Glow Plug Checks
Testing glow plug voltage and continuity.
Safety Switches Continuity Tests
Measuring resistance to test safety switch continuity.
Starter Motor and Magnetic Switch Tests
Procedures for testing the starter motor and magnetic switch.
Start Glow Timer Checks
Checking the start glow timer and related components.
Combination Switch Checks
Testing continuity and voltage of the combination switch.
Hazard Switch Checks
Testing continuity and voltage of the hazard switch.
Flasher Unit Actuation Test
Testing the operation and flash rate of the flasher unit.
Instrument Panel Component Checks
Checking instrument panel components like gauges and switches.
Fuel Gauge and Coolant Temp Gauge Continuity
Checking continuity of fuel and coolant temperature gauges.

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