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Branson 00 Series Operator's Manual

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Branson 00 series
Operator's manual
00 OPERATORS MANUAL (040512).indd 1
4/12/2012 10:19:37 AM

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  • Page 1 Branson 00 series Operator’s manual 00 OPERATORS MANUAL (040512).indd 1 4/12/2012 10:19:37 AM...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL PRECAUTIONS ----------------------------------------------------------------------- 8 ABOUT WARRANTY -------------------------------------------------------------------------------- 50 OVERVIEW OF THE TRACTOR ----------------------------------------------------------------- 52 FUNCTIONS ------------------------------------------------------------------------------------------- 56 SWITCHES AND LEVER ------------------------------------------------------------------- 57 1. MAIN KEY SWITCH ------------------------------------------------------------------ 58 2. ACCELERATOR LEVER ------------------------------------------------------------ 59 3. DIRECTION LAMP S/W ------------------------------------------------------------- 59 4.
  • Page 3 3. 3PT POSITION CONTROL LEVER ------------------------------------------------ 72 4. PTO LEVER ---------------------------------------------------------------------------- 72 5. MFWD LEVER ------------------------------------------------------------------------ 73 6. PARK BRAKE LEVER -------------------------------------------------------------- 73 7. STOP/SLOW RETURN VALVE ---------------------------------------------------- 74 OTHERS ------------------------------------------------------------------------------------------- 75 1. DIFFERENTIAL LOCK PEDAL / LEVER ---------------------------------------- 76 2.
  • Page 4 POWER STEERING --------------------------------------------------------------------------- 102 MAINTENANCE AFTER WORK ----------------------------------------------------------------- 104 MAINTENANCE AFTER WORK ------------------------------------------------------------ 105 MAINTENANCE FOR PROLONGED STORAGE -------------------------------------- 106 PERIODIC MAINTENANCE AND ADJUSTMENT ------------------------------------------ 110 PERIODIC MAINTENANCE SCHEDULE ------------------------------------------------ 111 OIL, GREASE, AND ANTI-FREEZE CHART -------------------------------------------- 113 FUEL, OIL, AND COOLANT CHART ------------------------------------------------------ 113 OPENING AND CLOSING OF HOOD ---------------------------------------------------- 114 CHECKING AND CHANGING OF OIL ---------------------------------------------------- 115 1.
  • Page 5 4. PIPES AND HOSES ----------------------------------------------------------------- 132 5. ELECTRICAL CABLES -------------------------------------------------------------- 132 6. GREASING ----------------------------------------------------------------------------- 133 7. STEERING WHEEL ------------------------------------------------------------------ 134 8. BRAKE ----------------------------------------------------------------------------------- 135 9. CLUTCH ------------------------------------------------------------------------------- 136 10. FAN BELT ------------------------------------------------------------------------------- 137 11. TOE-IN ---------------------------------------------------------------------------------- 138 12. FUSE AND FUSIBLE LINK -------------------------------------------------------- 139 13.
  • Page 6 THANK YOU FOR PURCHASING A BRANSON TRACTOR. Before use, read and understand this manual complete. • After reading this manual, keep it close to the tractor for immediate reference • Any one operating this tractor should review this manual. • In case this manual is lost or damaged, please contact your nearest authorized dealer for a copy.
  • Page 7 The instructions given with the following marks are very important for your safety Failure to observe the instruction given with this mark may result in death or injury. DANGER WARNING Failure to observe the instruction given with this mark may expose you to the risk of death or injury.

  • Page 8: General Precautions

    GENERAL PRECAUTIONS (TO ENSURE SAFE OPERATION) 00 OPERATORS MANUAL (040512).indd 8 4/12/2012 10:19:38 AM...
  • Page 9 GENERAL PRECAUTIONS • Make sure to observe the instruction given in this section to avoid equipment failure or personal injury or death. Select a flat and safe location to secure the Beware of exhaust gas. tractor in place so it will not cause a risk to Start engine in a well ventilated area.
  • Page 10 GENERAL PRECAUTIONS Make sure work area is properly lighted. Keep a first aid kit and fire extinguisher Use safety work lights with protection cov- handy at all times while operating equip- ering. ment. WARNING WARNING [Otherwise] An unexpected accident may occur, possibly fire or explo- sion.
  • Page 11 GENERAL PRECAUTIONS Do not operate tractor or any implement at- Never wear loose, torn or bulky clothing tached to tractor while under the influence around tractor. of alcohol, medication, controlled sub- WARNING WARNING stances or while fatigued. [Otherwise] You will be exposed to a risk of being entangled in the equipment resulting in injury.
  • Page 12 GENERAL PRECAUTIONS Before allowing other people to use your Fasten your seat belt at all times. tractor, explain how to operate and have them read this manual. WARNING WARNING [Otherwise] [Otherwise] You will be exposed to a risk of death or serious injury if There is a danger of death, serious injury, or damage to the tractor overturns.
  • Page 13 GENERAL PRECAUTIONS Be sure to use only implements which are Fully warn children and keep them away recommended by manufacturer. from the tractor at all times. WARNING WARNING [Otherwise] [Otherwise] An un expected accident may occur or tractor may not There is a risk of injury.
  • Page 14 GENERAL PRECAUTIONS Absolutely no lit cigarettes, matches, or Inspect electrical wiring contact insulation lighters anywhere near when fueling the to avoid shorting or spark. tank. DANGER WARNING [Otherwise] [Otherwise] Fire or explosion may occur. There is a risk of fire due to short circuit. •...
  • Page 15 GENERAL PRECAUTIONS Do not inflate the fire beyound the max. air pressure When filling tires with air, do not inflate it When starting the engine, make sure that beyond the maximum pressure stated in you are seated in the driver’s seat with this booklet.
  • Page 16 GENERAL PRECAUTIONS During operation and right after the engine Use only the genuine parts or other ap- is turned off, the muffler is very hot. Avoid proved parts. Do not modify the tractor touching it, as you may get burnt. CAUTION CAUTION [Otherwise]...
  • Page 17 GENERAL PRECAUTIONS Good maintenance! Perform periodic maintenance, keep each Check carefully that the various safety part of the tractor in normal condition. Make lamps such as direction indication lamp sure to replace all hydraulic hoses and before driving the tractor WARNING WARNING brake hoses once every two years.
  • Page 18 GENERAL PRECAUTIONS Fuel is leaking Never fill the fuel tank while the engine is If fuel pipe is damaged, fuel will leak. Make running or when the engine is hot. sure that you check for any leakage. DANGER DANGER [Otherwise] [Otherwise] The fuel may ignite and fire may break out.
  • Page 19 GENERAL PRECAUTIONS After filling the fuel tank, close the fuel filler Every day before operating the tractor, cap completely and wipe off the excess check for straws, dust, fuel, or other resi- fuel thoroughly. due on and around the muffler and the en- DANGER WARNING gine and remove them.
  • Page 20 GENERAL PRECAUTIONS Except when you adjust the steering wheel, Check if the brakes work properly and make sure that the tilt lever is placed in the evenly on both sides or if the steering <Lock> position. wheel is loose. WARNING WARNING [Otherwise] [Otherwise]...
  • Page 21 GENERAL PRECAUTIONS Engage the parking brake during warming Engage or disengage the implement on a of engine. flat and safe place. Supply proper lighting at all times and especially night. WARNING WARNING [Otherwise] [Otherwise] The tractor may move and cause an accident or injury. There is a danger of accident.
  • Page 22 GENERAL PRECAUTIONS Treatment of hazardous materials • Properly discard hazardous materials. • Hazardous materials from tractor are the following: Be careful that your body or your clothes do Coolant, brake oil, oil, filter elements, battery and so not come in contact with the battery solu- tion.
  • Page 23 GENERAL PRECAUTIONS Avoid fire when checking or charging the Connect the (+) terminal first when install- battery. ing the battery, and disconnect the (-) ter- minal first when removing it. WARNING CAUTION [Otherwise] [Otherwise] You may get burnt due to ignition or explosion of the There is a risk of burn or fire due to short circuit.
  • Page 24 GENERAL PRECAUTIONS When checking, repairing, maintaining, or Make sure that the hydraulic coupling or cleaning the tractor, make sure to stop the the hose is not loose or damaged. Before engine. separating the hydraulic coupling or the CAUTION CAUTION hose, eliminate the high pressure inside the hydraulic system.
  • Page 25 GENERAL PRECAUTIONS Use the Correct tools! When the PTO shaft is not in use, apply Manage the maintenance tools properly, grease to it and keep it covered. and use the correct tools for the type of maintenance. Also, always keep the tools CAUTION CAUTION for repairs and minor adjustment available...
  • Page 26 GENERAL PRECAUTIONS Oops! After opening the hood for checking or maintenance, make sure to put them in their place. CAUTION [Otherwise] There is a risk that you may get entangled in the tractor or get injured. • • • 00 OPERATORS MANUAL (040512).indd 26 4/12/2012 10:19:42 AM...
  • Page 27 GENERAL PRECAUTIONS Do not use a person on anything else in When engaging or disengaging the imple- place of the balance weight. Use only rec- ment by moving the tractor, make sure that ommended balance weight for the work. no one is allowed around the tractor or be- WARNING WARNING tween the implement or attachment and the...
  • Page 28 GENERAL PRECAUTIONS When engaging a heavy implement or at- Do not get under implement or put your feet tachment, load the weight on the front to under it. keep the balance of the tractor. WARNING WARNING [Otherwise] [Otherwise] There is a danger of accident or injury due to loss of bal- The implement unit may fall down and there is a risk of ance.
  • Page 29 GENERAL PRECAUTIONS Adjust the wheel tread (width between left Depending on implements, the overall and right tires) on a slope or when towing. length may become very long. Pay partic- ular attention to people or objects nearby WARNING WARNING when making a turn. [Otherwise] [Otherwise] There is a danger of turning over.
  • Page 30 GENERAL PRECAUTIONS Link the brake of the trailer with the brake When engaging an implement to the trac- of the tractor. Do not shift gear when driving tor, follow the instruction manual for the on a hill. implement. WARNING WARNING [Otherwise] [Otherwise] There is a risk of accident or injury.
  • Page 31 GENERAL PRECAUTIONS During loader operation, apply weights or Do not use a low-revolution implement at an implement to avoid loosing balance be- high revolution. Be sure to know the des- tween the front and the rear side of tractor. ignated PTO requirements for the imple- WARNING WARNING ments.
  • Page 32 GENERAL PRECAUTIONS Use the drawbar! Check and perform maintenance to loader Make sure to use the drawbar when tow- after lifting it. And fix the joystick safety le- ing. Never tow anything with the top link or ver when dismantling the lower link.
  • Page 33 GENERAL PRECAUTIONS When working with the rotary, put the rotary Make sure to release the differential gear slowly on soft or rocky ground. The tractor lock when making a turn. may be pushed in an unexpected direction WARNING WARNING by the rotating force of the rotary. [Otherwise] The tractor may not turn to the direction you want and [Otherwise]...
  • Page 34 GENERAL PRECAUTIONS Sufficient Loading (Backward) strength length and width ! Unloading (Forward) Loading or unloading must be done on a flat Move the tractor backward when loading it and safe place, the tractor engine switched on the truck, and forward when unloading off, and the parking brake engaged.
  • Page 35 GENERAL PRECAUTIONS Make sure to connect the brakes on both Pay particular attention to driving on the sides when loading or unloading the trac- loading ramp. Do not operate the tractor as tor. you do with normal use, such as stepping DANGER WARNING on the clutch, or putting the main gear or...
  • Page 36 GENERAL PRECAUTIONS When driving on slopes or on the loading When transporting the tractor, apply the ramps, select the proper gear and then do parking brake with gear engaged and fas- not shift the gear. ten the tractor to the truck securely with WARNING WARNING sufficient strength.
  • Page 37 GENERAL PRECAUTIONS Only operate tractor while people or ani- Do not allow passengers to ride on any part mals are at safe distance away. of the tractor at any time. (Especially, chil- Check around the tractor, start the engine, dren) WARNING WARNING and move slowly...
  • Page 38 GENERAL PRECAUTIONS When moving along the unpaved road with When driving on the road, observe the traf- ditches or slanted sides, pay attention to fic regulations. the shoulders WARNING WARNING [Otherwise] [Otherwise] There is a risk of falling over. There is a danger of accident or injury. •...
  • Page 39 GENERAL PRECAUTIONS Make sure to connect the brake pedals Reduce throttle speed when making a turn, when driving on a road. apply brake when driving on hilly or curved roads. WARNING WARNING [Otherwise] [Otherwise] There is a danger of abrupt turning or overturning due to There is a risk of overturning.
  • Page 40 GENERAL PRECAUTIONS Check if the brakes work properly and Be sure to use the loading ramps when evenly on both sides or if the steering crossing a ditch or dike, or when passing wheel is loose. through soft land. The loading ramps must WARNING WARNING be suitable for the tractor in width, length...
  • Page 41 GENERAL PRECAUTIONS When leaving the tractor, park the tractor Ventilate the area to let out the exhaust on a flat and safe area, turn off the engine, gas. and apply the parking brake. Also, let the WARNING WARNING implement rest on the ground. [Otherwise] [Otherwise] The exhaust gas can cause intoxication and lead to fatal...
  • Page 42 GENERAL PRECAUTIONS Pay attention and keep hands on the steer- Stop the engine when removing grass, etc. ing wheel while driving. from the blades of the cultivator WARNING WARNING [Otherwise] [Otherwise] There is a risk of accident to injury. There is a danger that you will get entangled in the culti- vator or sustain a serious injury.
  • Page 43 GENERAL PRECAUTIONS Do not look away or take hands off the When entering or leaving the farming field, steering wheel while driving. or moving across a dike or a raised ground, use the loading ramp and lower the imple- WARNING WARNING ment as much as possible but that it does not touch the ground.
  • Page 44 GENERAL PRECAUTIONS When starting the engine, confirm that the Never open the radiator cap when the ra- implement is down on ground. diator is heated. WARNING WARNING [Otherwise] [Otherwise] The implement may come down suddenly and cause an Hot water may splash, causing burns or damage. injury.
  • Page 45 GENERAL PRECAUTIONS Every day before operating the tractor, Every day before operating the tractor, check if the electrical wiring is contact with check for straw, dust, fuel, or other residue other parts, or if the insulation is peeling off, on and around the muffler and the engine WARNING WARNING or the contact points are loose.
  • Page 46 GENERAL PRECAUTIONS When storing the tractor for a long period Put tractor cover on only after parts such of time, make sure to put the clutch pedal as the engine and muffler cooled down. in the “Disconnect” position. WARNING WARNING [Otherwise] [Otherwise] The tractor may move and cause injury or an accident.
  • Page 47 GENERAL PRECAUTIONS Longer than 300’ When storing the tractor without use for a Install the indication of disable car in accor- long period of time, remove the battery and dance with the local regulation at the rear keep the key in a safe place. of the tractor when a failure occurs during WARNING WARNING...
  • Page 48 GENERAL PRECAUTIONS Item regarding lighting devices (alarm lamp and safety device) CAUTION • When the tractor has an implement at- tached or is moving slowly, you must often watch the rear side traffic sta- tus to avoid a collision accident when travelling on the road.
  • Page 49 GENERAL PRECAUTIONS The following items, maintenance and adjust- ment should not be attempted, but contact the Use agricultural chemicals in a safe manner. nearest authorized dealer, if necessary. Agricultural chemicals must be sprayed properly. • Adjustment of injection pump without pre-ap- Spraying of agricultural chemicals needs to be proval.

  • Page 50: About Warranty

    ABOUT WARRANTY 00 OPERATORS MANUAL (040512).indd 50 4/12/2012 10:19:48 AM...
  • Page 51 ABOUT WARRANTY WARRANTY You will need the “Warranty paper work” when your trac- tor requires warranty service. Read it and keep in a safe place. TROUBLE SHOOTING In case of mechanical trouble, refer to “Trouble shooting” at the end of this manual. If the problem cannot be cor- rected, please contact your nearest authorized dealer.

  • Page 52: Overview Of The Tractor

    OVERVIEW OF THE TRACTOR 00 OPERATORS MANUAL (040512).indd 52 4/12/2012 10:19:48 AM...
  • Page 53 OVERVIEW OF THE TRACTOR A: HOOD B: STEERING WHEEL C: ROPS D: SEAT E: REAR TIRE F: FRONT TIRE • • • 00 OPERATORS MANUAL (040512).indd 53 4/12/2012 10:19:48 AM...
  • Page 54 OVERVIEW OF THE TRACTOR A: DIRECTION LAMP B: CENTER LIMK C: REAR TIRE D: CENTER LINK E: LOWER LINK F: STABILIZER LINK G: PTO SAFETY COVER H : STOP LAMP I: SMV SIGN • • • 00 OPERATORS MANUAL (040512).indd 54 4/12/2012 10:19:48 AM...
  • Page 55 OVERVIEW OF THE TRACTOR A: STARING MOTOR B: ENGINE OIL FILTER C: ALTERNATOR D: RADIATOR E: COOLANT RESERVOIR F: BATTERY G: AIR FILTER H: RADIATOR SCREEN I: MUFFLER J : FUEL TANK • • • 00 OPERATORS MANUAL (040512).indd 55 4/12/2012 10:19:48 AM...

  • Page 56: Functions

    FUNCTIONS 00 OPERATORS MANUAL (040512).indd 56 4/12/2012 10:19:48 AM...

  • Page 57: Switches And Lever

    FUNCTIONS SWITCHES AND LEVER 1 : STEERING WHEEL 2 : DASH METER 3 : EMERGENCY LAMP SWITCH 4 : CRUISE CONTROL SWITCH 5 : ACCELATOR LEVER 6 : MAIN KEY SWITCH 7 : EMERGENCY ENGINE SHUT OFF SWITCH 8 : COMBINATION LAMP SWITCH 9 : SIDE LAMP ON/OFF SWITCH •...

  • Page 58: Main Key Switch

    FUNCTIONS 1. MAIN KEY SWITCH It is used to start the engine. When the tractor is not in use, take out the key and keep it in a safe place. “OFF” The engine is stopped, and current does not flow. (The key can be taken out) CAUTION [Otherwise]...

  • Page 59: Accelerator Lever

    FUNCTIONS 2. ACCELERATOR LEVER 3. DIRECTION LAMP S/W It is used to make the engine run faster or slower. It is With the key switch in the “ON” position, turn the direc- also used when working at a constant speed. tion indicator switch to the right to turn on the direction indicator lamp in the right side, and turn the indicator switch to the left to turn on the lamp on the left.

  • Page 60: Head Lamp & Horn S/W

    FUNCTIONS 4. HEAD LAMP & HORN S/W 5. EMERGENCY ENIGNE SHUT OFF S/W HEAD LAMP S/W : During the engine operation, any time press the emer- With the main switch in the “ON” position, turn the light gency engine shut off button to stop engine when emer- switch one click to the right for high beam and two clicks gency situation.

  • Page 61: Side Lamp Switch

    FUNCTIONS 6. SIDE LAMP SWITCH 7. EMERGENCY LAMP SWITCH With the main switch in the “ON” position, turn the side Used to prevent accidents in emergency. Activate by lamp switch one click to the right to on the side lamp pressing switch as to warn other vehicles.

  • Page 62: Cruise Control Switch

    FUNCTIONS 8. CRUISE CONTROL SWITCH (HST TRANSMISSION) The Cruise Control unit is designed for tractor operating efficiency and operator comfort. This unit will provide a constant forward operating speed by electronically hold- ing the speed control pedal at a selected position. To engage Cruise control Unit Accelerate speed to desired level using Forward Ped- al(1), and push the Cruise S/W(2): Green lamp“ON”...

  • Page 63: Dash Meter

    FUNCTIONS 9. DASH METER • • • 00 OPERATORS MANUAL (040512).indd 63 4/12/2012 10:19:49 AM...
  • Page 64 FUNCTIONS 1) ENGINE RPM INDICATOR 3) PTO WORK The needle indicates the number of engine RPM It indicates the position where PTO achieves 540rpm when en- gine rpm is 2600rpm at PTO 1st stage. It indicates the position where PTO achieves 1000rpm when engine rpm is 2600rpm or where PTO achieves 540rpm when engine rpm is 1000rpm at PTO 2nd stage.(econo-position).
  • Page 65 FUNCTIONS 5) PRE-HEAT LAMP 6) BATTERY CHARGING LAMP Lamp will come on when the ignition switch is put into the It will be turned on when the key switch is put into the “ON” position, and will be turned off when the battery starts being “ON”...
  • Page 66 FUNCTIONS 8) FUEL GAUGE 10) HEAD LAMP (HIGH BEAM) Indicates the quantity of fuel remaining in the tank. If the needle Indicates the head lamps beam’s position. is in the red zone, refill immediately. It will come on when the head lamps are on Hi beam. On the contrary, if the head lamps are in the low beam, this indicator will not be lit.

  • Page 67: Pedals

    FUNCTIONS PEDALS 1 : CLUTCH PEDAL 2 : BRAKE PEDALS 3 : ACCELATOR PEDAL 4 : HST PEDALS • • • 00 OPERATORS MANUAL (040512).indd 67 4/12/2012 10:19:50 AM...

  • Page 68: Clutch Pedal

    FUNCTIONS 1. CLUTCH PEDAL 2. BRAKE PEDALS AND CONNECTOR Make sure to connect the brake pedals with the connector when driving on a road. WARNING It is used to transmit the engine power. Brake pedals are independent of each other and can be used for making a small turn on the pavement.

  • Page 69: Hst Pedals

    FUNCTIONS 3. ACCELATOR PEDAL 4. HST PEDALS (MANUAL TRANSMISSION) (HST TRANSMISSION) To avoid personal injury, Do not operate if tractor moves on level gound with foot off hst pedal. WARNING Forward Pedal It is used to make the engine run faster or slower. It is Depress the forward pedal with your foot to move usually used when driving on a road.

  • Page 70: Lever Operation

    FUNCTIONS LEVER OPERATION 1 : MAIN GEAR SHIFT LEVER 2 : MFWD LEVER 3 : 3PT POSITION LEVER 4 : PTO SHIFT LEVER 5 : RANGE SHIFT LEVER 6 : PARK BRAKE LEVER 8 : STOP / SLOW RETURN VALVE •...

  • Page 71: Main Gear Shift Lever

    FUNCTIONS 1. MAIN GEAR SHIFT LEVER 2. RANGE SHIFT LEVER (MANUAL TRANSMISSION) The gear is shifted in four levels. When shifting the gears The range gear is shifted in three levels(HI-LO). The depress the clutch fully. combination with the main gear provides (F6 X R2 on manual transmisson or 2 range on hst transmission) lev- els of gear shifting.

  • Page 72: Pt Position Control Lever

    FUNCTIONS 3. 3PT POSITION CONTROL LEVER 4. PTO LEVER Observe the PTO speed designated on the Confirm that no one or a foot is under the implement before operating the system. implement. Otherwise, the implement may be damaged and cause an accident. WARNING CAUTION [Otherwise]...

  • Page 73: Mfwd Lever

    FUNCTIONS 5. MFWD LEVER 6. PARK BRAKE LEVER It is used to shift between 2-wheel drive and 4-wheel drive. Depress the clutch pedal when shifting the lever. Pull the lever up while depressing the brake pedal fully to engage the parking brake. To release the parking brake, step on the brake pedal and push the lever down.

  • Page 74: Stop/Slow Return Valve

    FUNCTIONS 7. STOP/SLOW RETURN VALVE It is used to regulate the lowering speed of the implement (slow return function). Also, if you wind the valve fully to the right, the hydraulic pressure to the device raising the implement is stopped. •...

  • Page 75: Others

    FUNCTIONS OTHERS 1 : DIFFERENTIAL LOCK PEDAL/LEVER 2 : SEAT • • • 00 OPERATORS MANUAL (040512).indd 75 4/12/2012 10:19:50 AM...

  • Page 76: Differential Lock Pedal/Lever

    FUNCTIONS 1. DIFFERENTIAL LOCK PEDAL/LEVER It is used to transmit the same power to both rear wheels Release the differential gear lock when and serves to prevent slipping when one of the rear making a turn. Otherwise, the tractor may wheels is idling.

  • Page 77: Seat / Seat Belt

    FUNCTIONS 2. SEAT / SEAT BELT Never attempt to adjust your seat while the Do not wear the seat belt when the safety tractor is moving. The seat could respond frame is folded down. With the frame folded with unexpected movement, and the ensu- down, it does not provide safety.

  • Page 78: Operation & Work

    OPERATION & WORK 00 OPERATORS MANUAL (040512).indd 78 4/12/2012 10:19:50 AM...

  • Page 79: Checking Before Operation

    OPERATIONS & WORK CHECKING BEFORE OPERATION • Do not provide illumination with a lit ciga- Stop the engine during checking, maintenance, rette or a lighter when fueling. or repair • Never fill the fuel tank while the engine is Carry out the maintenance work after heated DANGER CAUTION running or hot.
  • Page 80 OPERATIONS & WORK To ensure a safe and comfortable operation, please c) Open the engine hood. carry out the routine check-up everyday before starting • Engine oil level, contamination, or leakage work. Correct any problem immediately, and also check for problems after work. This checking should be done in the following sequence.
  • Page 81 OPERATIONS & WORK • Battery solution level • Cooling fan belt tension, damage • Air cleaner • Dust or straw on the radiator grill or the engine • • • 00 OPERATORS MANUAL (040512).indd 81 4/12/2012 10:19:51 AM...
  • Page 82 OPERATIONS & WORK • Damage to the coating of the cables, or loose connection. d) Check around the implement • Condition of the locking pin of the universal joint in- serted in the PTO shaft • Condition of R pins in each part •...
  • Page 83 OPERATIONS & WORK e) Check on the driver seat. • Operational condition and free play of the clutch pedal • Operational condition and free play of the brake (0.2~0.4in) • Free play of the steering wheel (0.8~2.0in) • • • 00 OPERATORS MANUAL (040512).indd 83 4/12/2012 10:19:51 AM...
  • Page 84 OPERATIONS & WORK f) Start the engine. • Operation of lamps and gauges • Abnormal noise from the engine • Color of the exhaust gas • • • 00 OPERATORS MANUAL (040512).indd 84 4/12/2012 10:19:51 AM...
  • Page 85 OPERATIONS & WORK Note) BREAKING IN YOUR TRACTOR (FIRST 50 HOURS) The operation of a new tractor during the first 50 hours in very important, as it will greatly influence the life and performance of the tractor. Pay attention to the following precautions during the break-in period.

  • Page 86: Starting/Stopping The Engine

    OPERATIONS & WORK STARTING/STOPPING THE ENGINE When starting the engine, make sure that Make sure to carry out checking and main- you are seated in the driver’s seat and tenance before and after the use of the check position of the levers and the safety tractor, particularly the operating devices DANGER CAUTION...

  • Page 87: To Start The Engine

    OPERATIONS & WORK 1. TO START THE ENGINE a) Check fuel. Don’t crank engine unless position control Check if there is enough fuel by observing fuel gauge. lever is in the lowest position. WARNING [Otherwise] Implement might rise quickly and there is a risk of injury or machinery breakdown Check the safety around the tractor and start to move slowly.
  • Page 88 OPERATIONS & WORK c) Put the acceleration lever to Min. e) After the thermostat lamp has turned off, depress the clutch pedal fully and turn the MAIN KEY SWITCH to START f) Once the engine has started, take your hand off the MAIN KEY SWITCH.

  • Page 89: To Stop The Engine

    OPERATIONS & WORK 2. TO STOP THE ENGINE a) Put the acceleration lever on LOW, and turn the main When leaving the tractor, park the tractor in switch to “OFF”. a flat and safe place, put the shuttle lever and the main shift lever to “N”, and block WARNING b) Put main gearshift lever and PTO shift lever to “N”.

  • Page 90: Operating 3Point Hitch

    OPERATIONS & WORK OPERATING 3POINT HITCH 1. TO RAISE OR LOWER THE IMPLEMENT Move the position control lever forward or backward to lower or raise the implement. • • • 00 OPERATORS MANUAL (040512).indd 90 4/12/2012 10:19:52 AM...
  • Page 91 OPERATIONS & WORK 2. ADJUSTING LOWERING SPEED Do not work under or put feet under the implement. WARNING [Otherwise] The implement may fall and cause an unjury For adjusting the lowering speed, turn the hy- draulic stop/slow return valve (A) to the left for faster movement or to the right for slow- er movement.

  • Page 92: Driving On The Road

    OPERATIONS & WORK DRIVING ON THE ROAD • When driving on a road or crossing a • Put the position control lever to UP and dike, make sure to connect the brake lock it with the stopper. Otherwise, you pedals. Otherwise, the tractor may turn will be exposed to a risk of an accident.

  • Page 93: Driving On The Slope

    OPERATIONS & WORK DRIVING ON THE SLOPE • Select a proper speed, and do not shift the gear. • Do not park on a slope. Otherwise, the WARNING tractor may slip or overturn and cause an accident. • Reduce speed and pay special atten- tion to the speed.

  • Page 94: Entering And Leaving The Pavement

    OPERATIONS & WORK ENTERING AND LEAVING THE PAVEMENT • Make sure to connect the brake pedal. Otherwise, the tractor may turnover due to one-sided braking. WARNING • When you cross a dike or raised ground to enter or leave the pavement, use loading ramps with sufficient strength, and lower the implement to achieve a lower center of gravity.

  • Page 95: Turning On The Pavement

    OPERATIONS & WORK TURNING ON THE PAVEMENT Make sure to release the differential gear lock before making a turn. WARNING [Otherwise] The tractor will not turn in the intended direc- tion but may cause an accident. When making a turn, reduce the engine rpm and make a slow turn.

  • Page 96: Differential Gear Lock

    OPERATIONS & WORK DIFFERENTIAL GEAR LOCK Make sure to release the differential gear lock when making a turn. WARNING [Otherwise] The tractor will not turn in the intended direc- tion and may cause an accident Never lock the differential gear when driv- ing on a road.

  • Page 97: Tractor Loading / Unloading

    OPERATIONS & WORK TRACTOR LOADING / UNLOADING • The loading ramp must be non-slippery • Fix the direction so that the tractor will not have to modify its direction on the and have sufficient strength, length, and width for the tractor. To avoid slip- loading bridge, and proceed at the low- DANGER WARNING...

  • Page 98: Installing 3Point Link

    OPERATIONS & WORK INSTALLING 3POINT LINK a) Attach the lower link to the link hook and insert pin into hook. b) Connect Check chain to bracket & Lift link mounting hole and adjust length. Refer to instruction of implement for adjusting swing clearance.
  • Page 99 OPERATIONS & WORK c) There are 2- holes in top link mounting bracket d) Turn the A-lever clockwise to rise up lift links. On the contrary, turn the A-lever counter clockwise to lower Top link needs to be moved from (A) to (B) as followed. down lift links.

  • Page 100: Aux Hydraulics

    OPERATIONS & WORK AUX. HYDRAULICS Hydraulic block type outlet is useful when adding hy- draulic operated equipment such as front loader, etc. When implement is attached 1.Remove the block cover. 2.Attach the implement inlet and outlet. [Note] 1.For hydraulic block type outlet, be sure to use the control valve “Power beyond type”...

  • Page 101: Precautions For Connecting The Implement

    OPERATIONS & WORK PRECAUTIONS FOR CONNECTING THE IMPLEMENT • Increase the wheel tread on a slope or when towing. • Depending on the implement, the overall length may When the PTO shaft is not in use, affix the safety cover on it. become very long.

  • Page 102: Power Steering

    OPERATIONS & WORK POWER STEERING • Pay attention to the steering wheel while driving, because it can be very lightly ma- nipulated when the engine is running. WARNING • Power steering will run only when engine is running. When engine is idling, power steering may feel a little heavy.
  • Page 103 OPERATIONS & WORK <MEMO> • • • 00 OPERATORS MANUAL (040512).indd 103 4/12/2012 10:19:54 AM...

  • Page 104: Maintenance After Work

    MAINTENANCE AFTER WORK 00 OPERATORS MANUAL (040512).indd 104 4/12/2012 10:19:54 AM...

  • Page 105: Maintenance After Work

    MAINTENANCE AFTER WORK When covering the tractor, make sure that the engine or the muffler has fully cooled down. WARNING [Otherwise] There is a risk of fire After work, clean the tractor. After cleaning, dry the mois- ture and supply grease into each grease nipple. When carrying out checking, maintenance, or repair, make sure to turn off the engine.

  • Page 106: Maintenance For Prolonged Storage

    MAINTENANCE AFTER WORK MAINTENANCE FOR PROLONGED STORAGE [Otherwise] When storing the tractor for a long time, take There is a risk of getting entangled in the out the key and keep it in a safe place. Other- tractor or injured. wise, there is a risk of accident.
  • Page 107 MAINTENANCE AFTER WORK • When the tractor will not be used for a long time, store it in the following manner. (1) For long storage, put the ignition switch to “OFF” (2) Select a dry and well-drained place for storage. Re- move the weights &...
  • Page 108 MAINTENANCE AFTER WORK (6) Drain the coolant. • Don’t fasten your seat belt after folding ROPS (7) Cover the air cleaner, muffler, and engine oil inlet with • When you drive tractor, fold up vertically plastic sheets to keep moisture away. CAUTION •...
  • Page 109 MAINTENANCE AFTER WORK < How to fold down the ROPS > Pull the pins to separate both sides. Raise the ROPS a little. Replace the pin. Fold down the ROPS, and the pins will lock into place. *If it is not certain whether the pins are fixed, shake the frame a little bit to fix the pins for sure.

  • Page 110: Periodic Maintenance And Adjustment

    PERIODIC MAINTENANCE AND ADJUSTMENT 00 OPERATORS MANUAL (040512).indd 110 4/12/2012 10:19:54 AM...

  • Page 111: Periodic Maintenance Schedule

    PERIODIC MAINTENCE & ADJUSTMENT PERIODIC MAINTENANCE SCHEDULE Check items Running Hour Engine oil Transmission fluid ○ ○ ○ ○ ○ ○ ○ ○ ○ Front axle fluid ○ ○ ○ ○ ○ ○ ○ ○ ○ Engine oil filter Transmission fluid filter Radiator cleaning At the time the coolant is replaced Fuel oil filter and element...
  • Page 112 PERIODIC MAINTENANCE & ADJUSTMENT Check items Running Hour Greasing ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Tightening handles ○ ○ ○ ○ ○ ○ Tightening bolts ○ ○ ○ ○ ○ ○ ○ Cooling fan belt ○...

  • Page 113: Oil, Grease, And Anti-Freeze Chart

    Anti - Freeze Extended Lift antifreeze Note) Above listed fuel, oil and coolant table is only for Transmission Branson Origin Oil initial filling, and may be reduced at the time of replace. / Hyd oil Texaco TDH oil, 1893 Front axle oil SAE80W-90 •...

  • Page 114: Opening And Closing Of Hood

    OPENING AND CLOSING OF HOOD (1) Press the hood open lever to release the lock of hood (2) Raise the hood with both hands (3) When closing the hood, press the front part of hood until a clicking sound is heard. (4) After closing the hood, try to pull up the hood to see if the hood is securely locked in place.

  • Page 115: Checking And Changing Of Oil

    CHECKING AND CHANGING OF OIL / FLUID Do not dispose of waste oils in waterways or in sewage system, but take appropriate measures such as contact- ing waste oil disposal specialists. Never fill the fuel tank when the engine is running or hot.

  • Page 116: Engine Oil

    PERIODIC MAINTENANCE & ADJUSTMENT 1. ENGINE OIL CHECKING OIL Pull out the dipstick, clean the tip of dipstick, put it back into the engine, and pull it out again to see if the oil level is between the upper and lower limit. If the oil level is below the lower limit, add oil.
  • Page 117 PERIODIC MAINTENANCE & ADJUSTMENT CHANGING OIL Drain the oil by removing the plug under the engine. Put new oil through the engine oil filler hole. Change the oil periodically, and select the right type of oil depending on the temperature and usage. Drain the oil when oil is warm but be care- ful.

  • Page 118: Transmission / Hyd Fluid

    PERIODIC MAINTENANCE & ADJUSTMENT 2. TRANSMISSION / HYD OIL CHECKING OIL Pull out the dipstick, clean the tip of dipstick, put it back into the engine, and pull it out again to see if the oil level is between the upper and lower limit. If the oil level is below the lower limit, add oil.
  • Page 119 *Transmission oil can be used for the hydraulic system and for the power steering unit. * Make sure to use the genuine Branson transmission fluid. Drain the oil when oil is warm but be care- ful.

  • Page 120: Front Axle Fluid

    PERIODIC MAINTENANCE & ADJUSTMENT 3. FRONT AXLE OIL CHECKING OIL Open the fluid filler cap at the upper right side of the front axle, clean the tip of the gauge, dip the cap without screwing in, and take it out again to read the fluid level. Refill the fluid as necessary, and also check for leaks.
  • Page 121 PERIODIC MAINTENANCE & ADJUSTMENT CHANGING OIL Drain the fluid through three drain holes under the front axle. Refill the fluid from the upper right side of the front axle. • • • 00 OPERATORS MANUAL (040512).indd 121 4/12/2012 10:19:55 AM...

  • Page 122: Filters / Coolant Replacement

    PERIODIC MAINTENANCE & ADJUSTMENT FILTERS / COOLANT REPLACEMENT 1. ENGINE OIL FILTER Replace it every 300 hours or when engine oil is changed. Note: First 50hr filter has to be changed. Replacement (1) After draining the engine oil, turn the cartridge to the left with the filter wrench.

  • Page 123: Transmission / Hyd Fluid

    PERIODIC MAINTENANCE & ADJUSTMENT 2. TRANSMISSION / HYD FLUID FILTER The filter is a cartridge type, [Note]: First 50hr, filter has to be changed. Replacement (1) After draining the transmission fluid, turn the cartridge to the left to take it out. (2) Apply a thin film of fluid over the rubber ring on the bottom of the new cartridge and attach the new filter se- curely.

  • Page 124: Hst Oil Filter

    PERIODIC MAINTENANCE & ADJUSTMENT 3. HST OIL FILTER The filter is a cartridge type, [Note]: First 50hr, filter has to be changed. Replacement (1) After draining the transmission fluid, turn the cartridge to the left to take it out. (2) Apply a thin film of fluid over the rubber ring on the bottom of the new cartridge and attach the new filter se- curely.

  • Page 125: Fuel Filter

    PERIODIC MAINTENANCE & ADJUSTMENT 4. FUEL FILTER 5. COOLANT Cleaning and replacement of fuel filter element: Do not open the radiator cap while the (1) Put the fuel shut off valve to “C” (closed) position engine is running or right after the engine is stopped.
  • Page 126 PERIODIC MAINTENANCE & ADJUSTMENT CHECKING Replacement Open the engine hood and see if the water lever in the reservoir is between the upper and lower limit. Add clean (1) Open the radiator cap and the drain plug to complete- water as necessary. ly drain the water from the radiator.
  • Page 127 PERIODIC MAINTENANCE & ADJUSTMENT [Handling of Anti-Freeze] Anti-freeze has an effect of lowering the freezing point of water. This tractor is filled with international genuine anti-freeze when delivered from the factory. As the freezing point may differ depending on the mixture ratio, refer to the following table in very cold weather to ensure safety.

  • Page 128: Others

    PERIODIC MAINTENANCE & ADJUSTMENT OTHERS Cleaning of Air Cleaner Open the cover and take out the element. Blow air inside 1. RADIATOR SCREEN / AIR CLEANER the element or shake it to take the dust off the element. Be careful to avoid damage to the pins. The Air cleaner removes the dust mixed in the intake air, thereby preventing abrasion of cylinder liners and piston rings to keep the engine in good condition.
  • Page 129 PERIODIC MAINTENANCE & ADJUSTMENT Cleaning of radiator screen Pull out the air cleaner fixing band for radiator disassem- bly. Pull up the radiator cleaner in the direction of arrow mark and unfold it upward and pull out upward. Remove straw and dust. Clean it before and after work. •...

  • Page 130: Battery

    PERIODIC MAINTENANCE & ADJUSTMENT 2. BATTERY [Precaution] Avoid heat when checking or charging the battery. • When replacing the battery, make sure to install the battery of the same capacity as designated. DANGER • To preserve the environment and to recycle resources, do not discard the old battery but hand it over to the bat- [Otherwise] tery dealer for proper disposal.

  • Page 131: Adjusting Parking Brake

    PERIODIC MAINTENANCE & ADJUSTMENT 3. ADJUSTING PARKING BRAKE 1) Unscrew fixing nuts of parking brake cable with park- ing brake released. 2) Tighten fixing nuts of parking brake cable and fix them at position where clearance amount is 0.8~ 1 in [20- 25mm] from the end of parking brake lever.

  • Page 132: Pipes And Hoses

    PERIODIC MAINTENANCE & ADJUSTMENT 4. PIPES AND HOSES 5. ELECTRICAL CABLES Inspect the condition of the fuel hoses and • Before starting to work everyday, check check for fuel leakage from any damaged if any cable is in contact with other parts, parts of the hoses.

  • Page 133: Greasing

    PERIODIC MAINTENANCE & ADJUSTMENT 6. GREASING Apply grease every 50 hours. Check the relevant parts before starting work everyday and add grease as nec- essary. After working on wet areas, make sure to apply grease to the tractor. • • • 00 OPERATORS MANUAL (040512).indd 133 4/12/2012 10:19:56 AM...

  • Page 134: Steering Wheel

    PERIODIC MAINTENANCE & ADJUSTMENT 7. STEERING WHEEL Check if the steering wheel vibrates se- verely or has no free play. Otherwise, there is a risk of accident. WARNING When the steering wheel is turned lightly, there should be free play 0.8 ~ 2.0 in. If the extent of the free play exceeds this range, the steering wheel may feel heavy or the tractor may not move straight.

  • Page 135: Brake

    PERIODIC MAINTENANCE & ADJUSTMENT 8. BRAKE [How to adjust brake free play] • Check the brakes to avoid one-sided 1) Remove dashboard braking. Otherwise, there is a risk of acci- 2) Loosen fixing nut. dent. WARNING 3) Adjust stopper bolt so that the gap between bolt head •...

  • Page 136: Clutch

    PERIODIC MAINTENANCE & ADJUSTMENT 9. CLUTCH Adjust clutch pedal as follow 1. Stop the engine and remove the key 2.Slightly depress the clutch pedal and measure free play at top of pedal stroke. 3.If adjustment is needed, loosen the lock nut and turn the clutch rod to adjust the rod length within acceptable limits.

  • Page 137: Fan Belt

    PERIODIC MAINTENANCE & ADJUSTMENT 10. FAN BELT Carry out inspection or maintenance after the engine if fully cooled down. WARNING [Otherwise] There is a risk of getting burnt. After removing right side of dashboard, loosen fixing nut and adjust stopper bolt so that the gap between stopper bolt head and brake pedal arm is 0 ~ 0.02in [0~0.5mm] and tighten the fixing nut again.

  • Page 138: Toe-In

    PERIODIC MAINTENANCE & ADJUSTMENT 11. TOE-IN Checking If the toe-in is not properly aligned, the steering wheel may be uncontrollable or the tractor may produce an ab- normal vibration. Measure the distance A and the dis- tance B of the front wheels and see if the different be- tween the two measurements is 0.16 ~ 0.3 in[4-8mm].

  • Page 139: Fuse And Fusible Link

    PERIODIC MAINTENANCE & ADJUSTMENT 12. FUSE AND FUSIBLE LINK When replacing the fuse, use only one of the same capacity. WARNING Stop the engine and check the main fuse(fusible link). Open the fuse box cover and check the fuses. Replace any burnt-out fuses with new ones of required capacity.

  • Page 140: Color Of Exhaust Gas

    PERIODIC MAINTENANCE & ADJUSTMENT 13. COLOR OF EXHAUST GAS The exhaust gas may be a little black at the time of start- ing the engine, but normally its color is clear. Black – incomplete combustion due to too much fuel intake.
  • Page 141 PERIODIC MAINTENANCE & ADJUSTMENT <MEMO> • • • 00 OPERATORS MANUAL (040512).indd 141 4/12/2012 10:19:57 AM...

  • Page 142: Troubleshooting

    TROUBLESHOOTING 00 OPERATORS MANUAL (040512).indd 142 4/12/2012 10:19:57 AM...

  • Page 143: Engine

    TROUBLESHOOTING • If the tractor is not working properly, stop the engine and carry out an inspection based on the following table. ENGINE Situation Inspection item Solution The motor does not start Are you depressing the clutch? Depress the clutch fully and turn the main when the main switch is switch to START turned to START.
  • Page 144 TROUBLESHOOTING Situation Inspection item Solution The engine revolution is ir- Is the air mixed in the fuel system? Bleed the air in the fuel system and replace regular. the fuel. Is the injection nozzle clogged? Have the injection nozzle repaired or re- placed Is the fuel filter clogged? Have the fuel filter washed or replaced.
  • Page 145 TROUBLESHOOTING Situation Inspection item Solution Coolant warning lamp is Is the coolant level in the reservoir low? Refill the coolant on during operation. Engine oil warning lamp is Is the engine oil level low? Refill the engine oil on during operation. Is the viscosity of the engine oil low? Replace the engine oil with the one with proper viscosity.

  • Page 146: Clutch & Brake

    TROUBLESHOOTING CLUTCH & BRAKE Situation Inspection item Solution The clutch slips or cannot Is the extent of free play of the clutch pedal Adjust the free play of the pedal be disconnected proper? The brake does not work Is the extent of free play of the brake pedal Adjust the free play of the pedal or works on one side.

  • Page 147: Hydraulic System

    TROUBLESHOOTING HYDRAULIC SYSTEM Situation Inspection item Solution The implement cannot be Is the hydraulic stop/slow return control dial in Turn the hydraulic stop/slow return control lifted all the way right? dial to left Is the transmission fluid level low? Refill the transmission fluid. Is the air taken in the intake pipe system? Tighten the filter case or connection parts.

  • Page 148: Electrical System

    TROUBLESHOOTING ELECTRICAL SYSTEM Situation Inspection item Solution The headlamp will not turn Is the bulb burnt out? Replace the bulb. Is the fuse burnt out? Replace the fuse. Is the cable separated from the socket? Inspect cable. direction indicator Is the bulb burnt out? Replace the bulb.
  • Page 149 TROUBLESHOOTING <MEMO> • • • 00 OPERATORS MANUAL (040512).indd 149 4/12/2012 10:19:58 AM...

  • Page 150: Specifications

    SPECIFICATIONS 00 OPERATORS MANUAL (040512).indd 150 4/12/2012 10:19:58 AM...
  • Page 151 SPECIFICATION Specifications are subject to change without notice. Contact your local Branson dealer for more information. Model 2400 2800 2400h 2800h Drive System 4 WHEEL DRIVE Overall Length in [mm] 106 [2692] ← ← ← Overall Width in [mm] 44.3 [1,124] ←...
  • Page 152 SPECIFICATION Model 2400 2800 2400h 2800h Engine model A1100N2 A1100T1 A1100N2 A1100T1 Type Vertical, 4 Cycle, Water Cooled, Diesel Combusion system Swirl chamber Aspiration Naturally Turbocharged Naturally Turbocharged Engine output HP [kw] 24 [17.6] 28 [20.6] 24 [17.6] 28 [20.6] Engine Engine RPM 2600...
  • Page 153 SPECIFICATION Model 2400 2800 2400h 2800h Type of Air Clearner Dry, Single emelement Brake Wet disc Main shifting Gear shift Transmission Gear Shifting (Front x Rear) F6 x R2 2 range Type Transmission P.T.O. (overrunning clutch) Rear PTO 540 / 960 rpm (6 Spline shaft) Mid PTO 2500 rpm (14 spline shaft) Type...
  • Page 154 SPECIFICATION SHIFTING MODEL LEVEL MAIN RANGE 2400 / 2800 2400h / 2800h 0.7 mph (1.1Km/h) 1.1 mph (1.8Km/h) 3.9 mph (6.2Km/h) 2.1 mph (3.3Km/h) FORWARD 2.7 mph (4.4Km/h) 4.8 mph (7.8Km/h) 9.6 mph (15.5Km/h) 8.8 mph (14.1Km/h) 0.8 mph (1.3Km/h) 2.3 mph (3.7Km/h) REVERSE 3.4 mph (5.5Km/h)
  • Page 155 Branson Machinery LLC 2100 Cedartown hwy Rome, GA, 30161 Tel: 877-734-2022 Fax : 877-734-0637 www.bransontractor.com Apr, 2012 00 OPERATORS MANUAL (040512).indd 155 4/12/2012 10:19:58 AM...

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