Related Manuals for Faulhaber 2232***BX4 series
Summary of Contents for Faulhaber 2232***BX4 series
- Page 1 Brushless DC servo motors Series 2232 … BX4(S) Series 2250 … BX4(S) Instruction Manual WE CREATE MOTION...
- Page 3 Dr. Fritz Faulhaber GmbH & Co. KG. These operating instructions have been prepared with due care. Dr. Fritz Faulhaber GmbH & Co. KG cannot accept any liability for any errors in these operating instructions or for the consequences of such errors. Equally, no liability is ac- cepted for direct losses or consequential damages resulting from improper use of the devices.
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Page 4: Table Of Contents
Table of Contents 1 Important Information Symbols used in these operating instructions Safety instructions 2 Description General product description 2.1.1 Motor without attachment 2.1.2 Motor with encoder IE3 or IE3 L 2.1.3 Motor with SC speed controller 3 Installation Assembly EMC compatible installation 3.2.1 Description of the EMC measures Connector pin assignment... - Page 5 Table of Contents 7 Technical Data Motor 2232 … BX4 without attachment 7.1.1 Operating data 7.1.2 Product dimensions 7.1.3 Connection information Motor 2232 … BX4 with encoder IE3 7.2.1 Operating data 7.2.2 Product dimensions 7.2.3 Connection information Motor 2232 … BX4 with encoder IE3 L 7.3.1 Operating data 7.3.2 Product dimensions 7.3.3 Connection information...
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Page 6: Important Information
Important Information These operating instructions describe the handling and operation of the following FAULHABER brushless DC servo motors: Motors without attach- Motors with encoder IE3 Motors with encoder IE3 L Motors with speed controller SC ment 2232S012BX4 2232S012BX4 IE3 2232S012BX4 IE3 L... -
Page 7: Safety Instructions
Important Information Safety instructions Observance of the following safety instructions is prerequisite for trouble-free and safe operation of the motor. Therefore, please carefully read through all the notes and follow them when using the motor. Intended use The servomotor is designed as a drive for small mechanisms, as well as for continuously running and positioning applications, e.g. -
Page 8: Description
The motor is based on the self-supporting coil technology, FAULHABER system, and essentially con- sists of a three-phase winding (stator) and a four-pole permanent magnet (rotor). The commutation takes place via an additional external control. -
Page 9: Motor With Encoder Ie3 Or Ie3 L
Description General product description 2.1.2 Motor with encoder IE3 or IE3 L In this option, the servomotor described in section 2.1.1 has an encode with 3 output channels (IE3). A permanent magnet on the shaft generates a moving magnetic field which is measured and further processed by means of a rotary encoder. -
Page 10: Motor With Sc Speed Controller
Description General product description 2.1.3 Motor with SC speed controller In this equipment option, the servomotor described in section 2.1.1 has integrated commutation electronics (SC speed controller), which provides diverse motor control possibilities. The motor offers the following functions: „ Control of the speed through set value input or control of the speed through the motor voltage. -
Page 11: Installation
3 Installation Assembly The servomotor must be installed according to certain specifications to prevent malfunctions and damage. CAUTION! Material damage Incorrect installation or installation with the wrong fixing materials can cause irreparable damage to the motor's function and / or damage the motor. Observe the following assembly instructions. -
Page 12: Emc Compatible Installation
Installation EMC compatible installation CAUTION! Length of the connection leads The maximum length of the connection leads is limited. All connection leads may not exceed a length of 3 m. Optimisation of performance with respect to emission and immunity requires the additional EMC measures: „... - Page 13 CE-conforming power supply unit, the EMC suppressor circuit can be dispensable. In this case the power supply unit takes on the function of the EMC suppressor circuit according to circuit diagram 2. NOTE Motor without attachment: A CE-conforming control, e.g. Faulhaber's SC 2804, is recommended for operation of the servomotor.
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Page 14: Connector Pin Assignment
Installation 3.3 Connector pin assignment 3.3.1 Motor without attachment The servo motor is equipped, as a standard, with an eight-core ribbon cable for the power supply to the sensors and phases as well as the signal transfer of the Hall sensors. CAUTION! Electronic damage / ESD protection Electrostatic discharges at the connection pin assignment of the ribbon cable can result in irreparable... -
Page 15: Motor With Encoder Ie3 Or Ie3 L
Installation Connector pin assignment 3.3.2 Motor with encoder IE3 or IE3 L Apart from the eight-core connection cable for supplying the motor described in section 3.3.1, the servomotor with encoder also has a six-core ribbon cable (ten-core in encoders with line driver) for the encoder's connections. -
Page 16: Motor With Sc Speed Controller
Installation Connector pin assignment 3.3.3 Motor with SC speed controller The servomotor with integrated SC speed controller is equipped with a six-core ribbon cable for the power supply and control of the motor functions. CAUTION! Electronic damage / ESD protection Electrostatic discharges at the connection pin assignment of the ribbon cable can result in irreparable damage to the motor. -
Page 17: Connection Examples
Hall sensor C Sens B Hall sensor B Sens A Hall sensor A FAULHABER SC 2804 S In the example the servomotor is operated with the FAULHABER control SC 2804 S. 3.4.2 Motor with encoder IE3 Mot C Phase C Mot B... -
Page 18: Motor With Encoder Ie3 L
Installation Connection examples 3.4.3 Motor with encoder IE3 L Mot C Phase C Mot B Phase B Mot A Phase A SGND Sens C Hall sensor C Sens B Hall sensor B Sens A Hall sensor A DD Enc Channel A Channel A Channel B Channel A... -
Page 19: Motor With Sc Speed Controller
Installation Connection examples 3.4.4 Motor with SC speed controller Two examples are given and are intended to clearly explain the operating modes of the servomotor with SC Speed controller. The figures given refer to a motor with a nominal voltage of 12 V. Electronic speed control 12 V –... -
Page 20: Functional Description
When the servomotor is operated with block commutation or PWM, harmonic components can arise, as a result of which the emission behaviour of the motor can worsen. Ensured operation of the motor within the EMC requires a harmonic-free rotating field, or the suggested FAULHABER control (see section 3.4 "Connection Examples"). - Page 21 Functional Description Motor without attachment Hall A 1 revolution (360°) Hall B 120° Hall C 120° NOTE The outputs of the Hall sensors are designed as open collectors. Therefore, pull-up resistances are required for operation. Phase C Phase B Phase A 2,2 …...
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Page 22: Motor With Encoder Ie3 Or Ie3 L
Functional Description 4.2 Motor with encoder IE3 or IE3 L 4.2.1 Connection functions In addition to the connection functions described in section 4.1.1 "Motor without Attachment", the servomotor with encoder also has a six-core ribbon cable (AWG28, ten core for encoders with line driver), which provides the encoder connection functions described here. - Page 23 Functional Description Motor with encoder IE3 or IE3 L Channel A 360°e Channel B 90°e Channel I 90°e The display of the signals and phase displacement relates to a clockwise rotating motor (intended for output).
- Page 24 Functional Description Motor with encoder IE3 or IE3 L Encoder with line driver In addition to the output signals Channel A, Channel B and Channel I, the encoder with line driver also provides the inverted signals Channel not A, Channel not B and Channel not I. These three dif- ferential signals must be joined together again on the connection side with a receiver module (e.g.
- Page 25 Functional Description Motor with encoder IE3 or IE3 L Channel A 360°e Channel A Channel B 90°e Channel B Channel I 90°e Channel I 90°e The display of the signals and phase displacement relates to a clockwise rotating motor (intended for output).
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Page 26: Motor With Sc Speed Controller
Functional Description Motor with SC speed controller 4.3.1 Connection functions The servo motor with integrated SC speed controller supports the following functions and/or opera- ting modes: Control of the speed through the voltage at the set value input. „ „ Control of the speed through the coil voltage. - Page 27 Functional Description Motor with SC speed controller FG (core 6) Digital output. The digital output is a switch which switches to GND (open collector with integrated pull-up resistance of 22 k). Output voltage: max. U Output current: max. 15 mA. The digital output can be configured for different tasks: Error output Output switches to high level if current limiting is activated.
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Page 28: Configuration
The control parameters of the speed controller integrated in the motor can be individually adjusted to the respective application via a PC. This requires a programming adapter which can be ordered se- parately as well as a version of the FAULHABER Motion Manager PC software suitable for the speed controller. - Page 29 Functional Description Motor with SC speed controller Block diagram Digital output Electronics supply Motor supply 22 kΩ Protection function: Overtemperature 3 Phase Phase A MOSFET Phase B Power BL-Motor output Setpoint input block Phase C PI velocity nsoll soll stage commutator controller 0 –...
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Page 30: Special Configurations
Functional Description Motor with SC speed controller 4.3.3 Special configurations Other setting options exist, in addition to the configurations described in section 4.3.2. Presetting of target velocity value via PWM signal The target velocity value can be input via a PWM signal if the nominal speed value input Untarget is appropriately configured. - Page 31 Functional Description Motor with SC speed controller Operation with fixed speed (fixed speed mode) Fixed speed mode is possible for applications in which the servomotor is to be operated with a spe- cific speed only. The target velocity to be set is fixed via a parameter (see section 4.3.4 "Parameter Settings").).
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Page 32: Parameter Settings
Functional Description Motor with SC speed controller 4.3.4 Parameter settings The following parameters can be used to adjust the integrated speed controller to the respective application. Several parameters have a function in certain configurations only or with specific settings only. Current limiting values For the I²t current limiting, the peak current (I ) and the motor continuous current (I... - Page 33 Functional Description Motor with SC speed controller Controller parameters The integrated speed controller is set in the factory so that problem free operation is usually possi- ble. The speed controller has an integrated feature for specifying appropriate parameters if adjust- ment of the governor to the controlled system is necessary for special applications.
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Page 34: Technical Information
Functional Description Motor with SC speed controller 4.3.5 Technical information I²t current limiting The servomotor with integrated SC speed controller is equipped with current limiting which enables certain motor protection to be achieved. „ Peak current (I The current is limited to the peak current, provided that the thermal current model calculates a non-critical temperature. - Page 35 Functional Description Motor with SC speed controller Overtemperature cut-off The motor is deactivated if the temperature of the electronics exceeds the limit value of 100 °C. The following condition must be fulfilled to reactivate the motor: Temperature below the preset limit value „...
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Page 36: Operation
Operation Commissioning Before starting up the servomotor together with a mechanism, the following points must be che- cked: The motor has been installed according to the specifications. „ The ribbon cable of the motor is connected according to the requirements (risk of polarity „... -
Page 37: Maintenance
The servomotor is designed to be maintenance free. No maintenance measures are necessary. Troubleshooting The servomotor is designed to be fault-free, provided the parameters given in these operating inst- ructions are complied with. Should a malfunction occur in spite of this please contact the manufacturer. Switchboard: +49(0)7031/638-0 E-Mail: info@faulhaber.de Internet: www.faulhaber.com... -
Page 38: Technical Data
7 Technical Data Motor 2232 … BX4 without attachment 7.1.1 Operating data 2232 S 012 BX4 S 024 BX4 S 012 BX4 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase 12.4 12.4 Output power 1) 2) 2 max. Efficiency 60.9 61.7 66.9... -
Page 39: Product Dimensions
Technical Data Motor 2232 … BX4 without attachment 7.1.2 Product dimensions M 1:1 -0,006 Orientation with respect ø22 ø3 ø17 ø10 -0,05 -0,010 ±0,1 to motor cable ± 10° ø0,06 deep 0,02 ø0,2 60° ±5 -0,05 33,8 12,2 ±0,3 ±0,5 7.1.3 Connection information Cable... -
Page 40: Operating Data
Technical Data Motor 2232 … BX4 with encoder IE3 7.2.1 Operating data 2232 S 012 BX4 S 024 BX4 S 012 BX4 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase 12.4 12.4 Output power 1) 2) 2 max. Efficiency 60.9 61.7 66.9... -
Page 41: Product Dimensions
Technical Data Motor 2232 … BX4 with encoder IE3 7.2.2 Product dimensions M 1:1 Orientation with respect to motor cable ± 10° -0,006 PVC ribbon cable ø22 ø10 ø3 deep ±0,1 -0,05 -0,010 6 x AWG 28, 1,27 mm 10° ø0,06 ø0,2 0,02... -
Page 42: Motor 2232
Technical Data Motor 2232 … BX4 with encoder IE3 L 7.3.1 Operating data 2232 S 012 BX4 S 024 BX4 S 012 BX4 024 BX4 IE3 L Nominal voltage Volt Terminal resistance, phase-phase 12.4 12.4 Output power 1) 2) 2 max. -
Page 43: Product Dimensions
Technical Data Motor 2232 … BX4 with encoder IE3 L 7.3.2 Product dimensions M 1:1 Orientation with respect to motor cable ± 10 ° -0,006 PVC ribbon cable ø22 ø10 ø3 deep ±0,1 -0,05 -0,010 8 x AWG 26, 1,27 mm 10°... -
Page 44: Motor 2232
Technical Data Motor 2232 … BX4 with Speed Controller SC 7.4.1 Operating data 2232 S 012 BX4 S 024 BX4 S 012 BX4 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase 12.4 12.4 Output power 1) 2) 2 max. Efficiency 60.9 61.7... -
Page 45: Product Dimensions
Technical Data Motor 2232 … BX4 with Speed Controller SC 7.4.2 Product dimensions M 1:1 Orientation with respect to motor cable ± 10° -0,006 ø22 ø10 ø3 deep ±0,1 -0,05 -0,010 10° ø0,06 ø0,2 0,02 60° -0,05 PVC ribbon cable 6 x AWG 28, 1,27 mm ø17 ±10... -
Page 46: Motor 2250
Technical Data Motor 2250 … BX4 without attachment 7.5.1 Operating data 2250 S 024 BX4 S 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase Output power 14.6 1) 2) 2 max. Efficiency 70.4 max. No-load speed 10 500 6 000 No-load current 0.105... -
Page 47: Product Dimensions
Technical Data Motor 2250 … BX4 without attachment 7.5.2 Product dimensions M 1:1 -0,006 Orientation with respect ø17 ø22 ø10 ø3 ±0,1 -0,05 -0,010 to motor cable ± 10 ° ø0,06 deep 0,02 ø0,2 ±5 60° -0,05 51,8 12,2 ±0,5 ±0,3 7.5.3 Connection information... -
Page 48: Operating Data
Technical Data Motor 2250 … BX4 with encoder IE3 7.6.1 Operating data 2250 S 024 BX4 S 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase Output power 10.3 17.3 1) 2) 2 max. Efficiency 70.4 max. No-load speed 10 500 6 000 No-load current... -
Page 49: Product Dimensions
Technical Data Motor 2250 … BX4 with encoder IE3 7.6.2 Product dimensions M 1:1 Orientation with respect to motor cable ± 10 ° -0,006 PVC ribbon cable ø22 ø10 ø3 deep ±0,1 -0,05 -0,010 ø17 6 x AWG 28, 1,27 mm ø0,06 ø0,2 0,02... -
Page 50: Motor 2250
Technical Data Motor 2250 … BX4 with encoder IE3 L 7.7.1 Operating data 2250 S 024 BX4 S 024 BX4 IE3 L Nominal voltage Volt Terminal resistance, phase-phase Output power 10.3 17.3 1) 2) 2 max. Efficiency 70.4 max. -
Page 51: Product Dimensions
Technical Data Motor 2250 … BX4 with encoder IE3 L 7.7.2 Product dimensions M 1:1 Orientation with respect to motor cable ± 10 ° -0,006 PVC ribbon cable ø22 ø10 ø3 ø17 deep ±0,1 -0,05 -0,010 8 x AWG 26, 1,27 mm ø0,06 ø0,2 0,02... -
Page 52: Motor 2250
Technical Data Motor 2250 … BX4 with Speed Controller SC 7.8.1 Operating data 2250 S 024 BX4 S 024 BX4 Nominal voltage Volt Terminal resistance, phase-phase Output power 10.3 17.3 1) 2) 2 max. Efficiency 70.4 max. No-load speed 10 500 6 000 No-load current... -
Page 53: Product Dimensions
Technical Data Motor 2250 … BX4 with Speed Controller SC 7.8.2 Product dimensions M 1:1 Lage zu elektrischen Anschlüssen ± 10 ° -0,006 ø22 ø10 ø3 ø17 ±0,1 -0,05 -0,010 ø0,06 ø0,2 0,02 60° 20° -0,05 PVC Flachbandkabel 6 x AWG 28, 1,27 mm ±10 67,6 12,2... -
Page 54: Ambient Conditions
Technical Data Ambient conditions CAUTION! Shock loads The noise emitted is increased and the life of the ball bearings and therefore of the servomotor be- comes limited if they are exposed to impacts. The servomotor can still function if it is not exposed to higher shock loads than defined according to EN 60068-2-27. -
Page 55: Ec Directives
EC Directives REGULATION! The following EC Directives are important for users of the described products: Machinery Directive (98/37/EC): It applies to independently functioning machines or a chain of machines forming whole plants or systems. For built in components, non-operational machines, a manufacturer's declaration is submit- ted according to Annex II B of the Machinery Directive 98/37/EC. -
Page 56: Manufacturer's Declaration
Manufacturer's Declaration Manufacturer's Declaration according to the Machinery Directive 98/37/EC, Annex II B The manufacturer: Dr. Fritz Faulhaber GmbH & Co. KG Daimlerstr. 23 / 25 D-71101 Schönaich Germany herewith declares that the products named in the following are built in components and therefore,... -
Page 57: Warranty
Warranty Extract from our warranty conditions Dr. Fritz Faulhaber GmbH & Co. KG products are produced to state of the art production methods and are subject to strict quality control. Should, contrary to all expectations, defects occur, we undertake to find a remedy within the war- ranty period. - Page 58 Notes...
- Page 59 Notes...
- Page 60 DR. FRITZ FAULHABER GMBH & CO. KG KG Antriebssysteme Daimlerstraße 23 / 25 71101 Schönaich · Germany Tel. +49(0)7031/638-0 Fax +49(0)7031/638-100 MA05020, English, 3rd edition, 09.2009 info@faulhaber.de © DR. FRITZ FAULHABER GMBH & CO. KG Subject to change without notice www.faulhaber.com...
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