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Manuals
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Hawk Manuals
Water Pump
HFR120S
Use and maintenance manual
Hawk HFR120S Use And Maintenance Manual
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Contents
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Table of Contents
Table of Contents
1 Introduction
Symbols Used in this Manual
2 Safety
General Recommendations
Safety When Using High-Pressure Circuits
Safety When Using the Pump
Rules of Conduct Regarding the Use of High Pressure Nozzles
Safe System Maintenance
3 Pump Identification
4 Instructions for Use
5 Pump Installation
Placing
Rotation Direction
Plumbing Connections
Suction Line
Filter
Discharge Line
6 Start-Up and Operation
Preliminary Checks
Start-Up
7 Maintenance Rules
Routine Mechanical Maintenance
Mechanical Dismantlement
Mechanical Installation
Roller Bearings Inspection
Roller Bearings Replacement
8 Pumping Unit Maintenance
VAM Valve Replacement
Seal Replacement
Piston Replacement
9 Maintenance Tools
10 Long Periods of Inactivity
11 Precautions against Frost Damage
12 Warranty
13 Preventive Maintenance Cycle
14 Technical Failures and Their Possible Causes
The Pump Does Not Make any Noise When Started up
14.2 the Pump Is Operating Erratically
The Pump Is Not Performing as Many Rotations as Expected
The Pump Is Not Reaching the Expected Pressure
The Pump Is Copiously Losing Prime
14.6 the Pump Is Overheating
14.7 Vibrations or Shocks on the Pipes
15 Rules Regarding Disposal
16 Notes
17 Exploded View Drawing and Parts List
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Rotation Direction
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Routine Mechanical Maintenance
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Exploded View Drawing and Parts List
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HFR Series
USE AND MAINTENANCE MANUAL
PUMP MODELS: HFR40S - HFR60S - HFR40F - HFR60F - HFR80F
HFR80S - HFR105S - HFR120S
Rev. 03/2013
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Summarization of Contents
Introduction
Symbols Used in This Manual
Explains the meaning of various symbols used throughout the manual for safety and guidance.
Safety
General Recommendations
Provides overall safety advice for operating and maintaining high-pressure equipment.
Safety When Using High-Pressure Circuits
Details safety precautions for high-pressure circuit components and operation.
Safety When Using the Pump
Outlines safety measures for the pump's operating environment and user training.
Rules of Conduct Regarding the Use of High Pressure Nozzles
Specifies conduct guidelines for operators using high-pressure nozzles safely.
Safe System Maintenance
Covers safe practices for performing maintenance on the high-pressure system.
Pump Identification
Instructions for Use
Pump Installation
Placing
Instructions on how to position and mount the pump horizontally using support feet.
Rotation Direction
Advises on the recommended rotation direction for the pump shaft for optimal operation.
Plumbing Connections
Recommends using flexible piping for plumbing connections to isolate pump vibrations.
Suction Line
Guidelines for designing and installing the suction line for smooth pump operation.
Filter
Recommendations for installing a suction filter on the pump for optimal performance.
Discharge Line
Rules and recommendations for the proper installation of the discharge line.
Start-Up and Operation
Preliminary Checks
Lists critical checks to perform before starting the pump to ensure safety and functionality.
Start-Up
Details the steps for starting the pump for the first time and during operation.
Maintenance Rules
Routine Mechanical Maintenance
Outlines regular maintenance tasks such as checking oil levels and oil changes.
Mechanical Dismantlement
Provides step-by-step instructions for disassembling the pump's mechanical components.
Mechanical Installation
Details the procedure for reassembling the pump's mechanical parts after maintenance.
Roller Bearings Inspection
Instructions on how to inspect the pump's roller bearings for wear and damage.
Roller Bearings Replacement
Guidance on replacing the roller bearings of the pump.
Pumping Unit Maintenance
VAM Valve Replacement
Step-by-step guide for replacing the VAM valves within the pump's cylinder head.
Seal Replacement
Instructions for replacing the seals in the pump, including high and low-pressure seals.
Piston Replacement
Procedure for replacing one or more pistons in the pump.
Maintenance Tools
Long Periods of Inactivity
Precautions Against Frost Damage
Warranty
Preventive Maintenance Cycle
Technical Failures and Their Possible Causes
The Pump Does Not Make Any Noise When Started Up
Troubleshooting steps for when the pump is silent upon start-up.
The Pump is Operating Erratically
Identifies causes for erratic pump operation and suggests solutions.
The Pump Is Not Performing as Many Rotations as Expected
Explains reasons for insufficient pump rotations and how to address them.
The Pump Is Not Reaching the Expected Pressure
Diagnoses issues related to the pump failing to achieve the correct pressure.
The Pump Is Copiously Losing Prime
Addresses problems with the pump losing its prime and how to resolve them.
The Pump Is Overheating
Lists causes for the pump overheating and methods to prevent it.
Vibrations or Shocks on the Pipes
Analyzes causes of vibrations or shocks occurring in the pipe system.
Rules Regarding Disposal
Notes
Exploded View Drawing and Parts List
Table of Contents
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