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HFR Series
USE AND MAINTENANCE MANUAL
PUMP MODELS: HFR40S - HFR60S - HFR40F - HFR60F - HFR80F
HFR80S - HFR105S - HFR120S
Rev. 03/2013

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Summarization of Contents

Introduction
Symbols Used in This Manual
Explains the meaning of various symbols used throughout the manual for safety and guidance.
Safety
General Recommendations
Provides overall safety advice for operating and maintaining high-pressure equipment.
Safety When Using High-Pressure Circuits
Details safety precautions for high-pressure circuit components and operation.
Safety When Using the Pump
Outlines safety measures for the pump's operating environment and user training.
Rules of Conduct Regarding the Use of High Pressure Nozzles
Specifies conduct guidelines for operators using high-pressure nozzles safely.
Safe System Maintenance
Covers safe practices for performing maintenance on the high-pressure system.
Pump Installation
Placing
Instructions on how to position and mount the pump horizontally using support feet.
Rotation Direction
Advises on the recommended rotation direction for the pump shaft for optimal operation.
Plumbing Connections
Recommends using flexible piping for plumbing connections to isolate pump vibrations.
Suction Line
Guidelines for designing and installing the suction line for smooth pump operation.
Filter
Recommendations for installing a suction filter on the pump for optimal performance.
Discharge Line
Rules and recommendations for the proper installation of the discharge line.
Start-Up and Operation
Preliminary Checks
Lists critical checks to perform before starting the pump to ensure safety and functionality.
Start-Up
Details the steps for starting the pump for the first time and during operation.
Maintenance Rules
Routine Mechanical Maintenance
Outlines regular maintenance tasks such as checking oil levels and oil changes.
Mechanical Dismantlement
Provides step-by-step instructions for disassembling the pump's mechanical components.
Mechanical Installation
Details the procedure for reassembling the pump's mechanical parts after maintenance.
Roller Bearings Inspection
Instructions on how to inspect the pump's roller bearings for wear and damage.
Roller Bearings Replacement
Guidance on replacing the roller bearings of the pump.
Pumping Unit Maintenance
VAM Valve Replacement
Step-by-step guide for replacing the VAM valves within the pump's cylinder head.
Seal Replacement
Instructions for replacing the seals in the pump, including high and low-pressure seals.
Piston Replacement
Procedure for replacing one or more pistons in the pump.
Technical Failures and Their Possible Causes
The Pump Does Not Make Any Noise When Started Up
Troubleshooting steps for when the pump is silent upon start-up.
The Pump is Operating Erratically
Identifies causes for erratic pump operation and suggests solutions.
The Pump Is Not Performing as Many Rotations as Expected
Explains reasons for insufficient pump rotations and how to address them.
The Pump Is Not Reaching the Expected Pressure
Diagnoses issues related to the pump failing to achieve the correct pressure.
The Pump Is Copiously Losing Prime
Addresses problems with the pump losing its prime and how to resolve them.
The Pump Is Overheating
Lists causes for the pump overheating and methods to prevent it.
Vibrations or Shocks on the Pipes
Analyzes causes of vibrations or shocks occurring in the pipe system.

Table of Contents