Daikin SUT06D4016-30 Operating Manual

Daikin SUT06D4016-30 Operating Manual

Hybrid hydraulic system super unit
Table of Contents

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SUT00S3016-30 SUT06S3016-30
SUT00S6007-30 SUT06S6007-30
SUT00D4016-30 SUT06D4016-30
SUT00D6021-30 SUT06D6021-30
PIM00413
Hybrid Hydraulic System
Super Unit
SUT10D6021-30
Operation Manual
【Originally】
DAIKIN INDUSTRIES, LTD.
Oil Hydraulics Division

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Summarization of Contents

Introduction
General Notes
Provides important general precautions and safety information for using the equipment.
Chapter 1 Safety Precautions
Conventions of safety instructions
Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.
Safety precautions
Outlines escape clauses, limitations on applications, and general safety rules.
Precautions for Use
Details specific advice for operating the hydraulic unit safely and effectively.
Using it safely
Covers safe installation, wiring, operation, maintenance, and disposal practices.
Chapter 2 Features and Structure
Energy-saving
Explains the energy-saving design of the IPM motor and double-pump system.
Multi-stage speed control/Multi-stage pressure control, and shockless control functions
Describes the unit's advanced control capabilities for speed, pressure, and shockless operation.
Simplification of the system
Highlights how the unit simplifies hydraulic system configurations.
Chapter 3 Specifications and Operating Conditions
Model identification code
Explains how to interpret the model number and its various code elements.
Product specification
Lists key performance specifications like maximum pressure and flow rate.
Typical P-Q characteristic diagram
Provides graphical representation of pressure vs. flow rate performance for models.
Dimensions
Displays detailed physical dimensions and mounting information for different unit types.
Hydraulic circuit
Presents schematic diagrams of the internal hydraulic circuitry for various models.
Chapter 4 Names of Unit Components
Motor Pump Type (SUT00)
Identifies main components of the SUT00 series unit with an illustration.
Unit Type (SUT06, SUT10)
Identifies main components of the SUT06/SUT10 series units with illustrations.
Chapter 5 Start-up Procedure
Check
Initial verification steps before proceeding with unit setup and operation.
Transportation and installation
Guidance on proper handling and installation procedures.
Piping
Steps related to connecting hydraulic pipes to the unit.
Electric wiring
Steps for correctly connecting the unit's electrical wiring.
Turning on the power
Procedures and checks required before applying power to the unit.
Flushing running
Instructions for flushing the hydraulic system to remove contaminants.
Oil replacement
Procedures for draining and refilling the hydraulic oil.
Air vent
Steps for purging air from the hydraulic circuit.
Operation check
Final checks to ensure the unit operates correctly after setup.
Chapter 6 Confirmation of the Arrival Product
Package Contents
Lists the components included in the product package.
Form confirmation
Verifies that the product model and type match the order.
Chapter 7 Transportation and Installation
Transportation
Guidelines for safely moving the unit during transport.
Installation
Procedures for correctly installing the unit, including space and mounting.
Chapter 8 Piping
Piping
Details on connecting hydraulic ports, pipe sizes, and recommended pressures.
Filling hydraulic oil (Only SUT06, SUT10)
Instructions for adding hydraulic oil to the tank for specific unit types.
Chapter 9 Electric Wiring
Wiring diagram
Shows the overall electrical connection layout for the unit.
Installation of breaker
Guidance on selecting and installing protective circuit breakers.
Connecting the main power supply cable
Steps for safely connecting the main power supply cable.
Connecting the I/O signal cable
Instructions for connecting external input/output signal cables.
Chapter 10 Test Run
Power on
Procedures for initial power-up and checking unit status.
Flushing running
Steps for flushing the hydraulic system to ensure cleanliness.
Oil replacement
Process for draining old oil and refilling with new oil.
Air vent
Method for removing air from the hydraulic circuit.
Chapter 11 Panel Operation
Each part name of the operation panel
Identifies and explains the function of each control on the operation panel.
Function of the operation panel
Overview of the different operating modes available on the panel.
Normal mode
Describes the panel display and status indicators during normal operation.
Monitor mode
Instructions on how to view various system parameters and data.
Setting mode
Details on how to enter and adjust system parameters via the panel.
Alarm mode
How to access and review past alarm events and related information.
Chapter 12 Parameter Adjustment
Parameter List
A comprehensive listing of all adjustable parameters, their ranges, and default settings.
[P00: DI_A] Valid logic switch of the start-stop signal
Configuration for controlling unit start/stop via digital input signals.
Pressure / flow rate property and PQ selection
Setting pressure/flow rate characteristics and selecting PQ operational patterns.
Output signal Setting
Configuration options for digital and contact output signals based on system status.
Pressure switch setting
How to set up and utilize the pressure switch functionality.
Other functions
Explains additional functionalities like solenoid valve response and surge suppression.
Chapter 13 Troubleshooting
Protection function
Information on the unit's protective features and their output signals.
Alarm
Detailed list of alarm codes, their causes, and recommended countermeasures.
Periodic inspection
Schedule and methods for performing regular maintenance inspections.
Cleaning and replacement
Procedures for cleaning various components and replacing consumable parts.
Oil cooler maintenance procedure (only for unit type SUT06, SUT10)
Specific maintenance steps for the oil cooler component.
Oil filling port (air breather) maintenance procedure (only for unit type SUT06, SUT10)
Maintenance steps for the oil filling port and air breather.
Suction strainer maintenance procedure (only for unit type SUT06, SUT10)
Maintenance steps for cleaning the suction strainer.
Replacement of the return filter element (only for unit type SUT06, SUT10)
Procedure for replacing the return filter element.
High-pressure Safety Valve Adjustment Procedure
Instructions for adjusting the high-pressure safety valve.
Chapter 14 Output Signal Timing Chart
Timing chart when the power is turned on
Illustrates the timing of signals during power-on and initial operation.
Timing chart of PQ selection switch
Shows timing diagrams for PQ selection switching based on digital input signals.
Chapter 15 Hybrid-Win (Maintenance and Management Function)
Main functions
Overview of the Hybrid-Win software's capabilities for system monitoring and management.

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