Related Manuals for Teledyne 100DX
Summarization of Contents
Foreword
Contact Information
Provides contact details for Teledyne Isco customer service and technical support for assistance.
Warnings and Cautions
Symboles de Sécurité
Explanation of safety symbols used in the manual, including electrical hazards and important instructions.
EXPLOSION WARNING
Teledyne Isco SFX System and D Series Syringe Pump Safety Note
Safety precautions when using flammable fluids with SFX systems and D Series syringe pumps.
General Safety and Precautions
General Safety Precautions
Covers general safety warnings for instrument operation, including electrical shock and handling.
Specific Warnings
Details specific hazards like pinch points, hazardous practices, and team lift requirements.
Section 1 Introduction
1.1 About This Manual
Provides an overview of the manual's content and the D Series syringe pumps.
1.2 Specifications
Details technical specifications for various D Series syringe pump models.
1.5 Electrical Connections
1.5.1 Cabling
Instructions for connecting cables for pump and controller systems.
Section 2 Fluid System Connections and Accessories
2.1 Introduction
Discusses general fluid system connections and installation of accessories.
2.2 Fluid System Connections
Details fluid system connections for D Series pumps, including port information.
2.3 Fluid Connection Accessories
2.3.1 Manual Refill Kit
Details the manual refill kit for high-pressure, two-way valve connections to a fluid reservoir.
2.4 Temperature and Pressure Controls
2.4.1 Cylinder Insulating Cover
Describes the optional insulating cover to reduce flow noise and improve performance.
Section 3 Basic Programming and Operation
3.1 Introduction
Familiarizes the user with pump controller operation and modes.
3.2 General Controller Information
Provides information on controller operation, keypad use, and menu navigation.
3.3 Main Menus
3.4 Menu One
Contains options for units, pump selection, refill settings, power failure, reset, and contrast.
3.5 Menu Two
3.5.1 Serial Option
Allows setting baud rate and unit identification number for serial communication.
3.5.2 Pump Status
Displays controller software revision and connected pump models.
3.5.3 External Control
Describes external control via analog voltage or serial interface.
3.5.4 Multiple Pumps
Information on controlling up to four pumps independently or together.
3.5.5 Total Volume Reset
Resets the total volume display for multi-pump pairs.
3.6 Menu Three
3.6.1 Poor Fill Alarm
Allows setting a fill point percentage to trigger an alarm or stop the pump.
3.6.2 Diagnostic Menu
Accesses an additional menu for system testing options.
3.6.3 Pressure Calibration
Explains the stored PSI value for optimal pressure transducer operation.
3.7 Menu Four
3.7.1 Modbus Options
Details Modbus RTU and TCP/IP protocol support and configuration.
3.8 Front Panel Keys
3.8.1 CONST PRESS and CONST FLOW
Keys to place the system in constant pressure or constant flow mode.
3.8.2 PRGM GRAD
Key to place the pump system in gradient mode.
3.8.4 RECALL
Recalls a previously programmed gradient.
3.8.7 LIMITS
Allows setting minimum and maximum flow rate and pressure limits.
3.9 Control of Multiple Pumps
3.9.1 Multi-Pump Operation
Describes continuous flow pumping systems with two syringe pumps and a valve package.
3.9.2 Independent Control of up to Four Separate Pumps
Details how to set up the controller to run four pumps independently.
3.10 Operating Modes
Constant Flow
Details the continuous flow mode for maintaining constant flow rate.
Constant Pressure
Details the continuous flow mode for maintaining constant pressure.
3.12 External Control: Analog
3.12.1 Wire connections
Describes wire connections for analog control of pressure or flow rate.
3.13 Remote RUN/STOP
3.13.1 Wire Connections
Details wire connections for external RUN/STOP control.
3.14 Analog Flow Rate and Volume Output Options
3.14.1 Voltage Analog Output
Describes voltage analog output for pressure and flow rate monitoring.
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes
4.1 Introduction
Explains gradient pumping for time-controlled or rate-controlled delivery.
4.2.3 Dual Gradient System Connections
Details connections for dual gradient systems using two refill valve kits.
4.2 Connecting the System
4.2.1 Inlet Connections
Provides instructions and diagrams for connecting pump inlet valves.
Section 5 Continuous Flow Introduction, Installation, & Operation
5.1 Introduction
Introduces the D Series continuous flow pumping system.
5.2 Continuous Flow Check Valves
Describes the installation procedure for continuous flow check valves.
5.3 Continuous Flow Air Valves
5.3.1 Dual Air Valve Installation
Provides instructions for installing the dual air valve package.
5.4 Continuous Flow Electric Valves
5.4.1 Technical Specifications
Details technical specifications for electric valves used in continuous flow systems.
5.6 Continuous Flow Mode
5.6.1 Defining Operation
Allows selection of any pump to display its run screen and make program changes.
Section 6 Modifier Addition
6.1 Overview
Describes configurations for pumping systems using a modifier.
6.1.1 Installing the Kit
Provides instructions for installing the mixing tee union fitting, check valves, and tubing.
6.2.2 Modifier Concentration
To select the limits
Guides the user through setting desired pressure limits for modifier addition.
Section 7 Modbus Configuration
7.1 Overview
Introduces Modbus protocol for reading and writing to memory registers.
7.1.1 Modbus RTU
Details the Modbus RTU protocol implementation using RS-485 connections.
Section 8 Serial Interface
8.1 Overview
Explains remote control of the D Series pump via RS-232-C or USB.
8.4 Cabling for Serial Control
8.4.1 One Controller
Instructions for connecting one controller using a null-modem cable.
8.6 Controller Setup
8.6.1 Restore Defaults (if desired)
Procedure to restore controller to factory default settings.
8.6.2 Change Defaults
Instructions for changing serial option settings like baud rate and ID number.
8.7 User-written Software
8.7.1 DASNET
Explains DASNET protocol for converting serial commands for instruments.
8.8 Serial Commands for the D Series Pump
8.8.1 Get Status Command
Retrieves status information from the pump controller via 'G' and 'G&' commands.
8.8.2 Gradient Download Command
Downloads a gradient step from the D Series pump to the PC.
8.8.3 Gradient Upload Commands
Uploads a gradient step from the PC to the D Series pump.
Section 9 Pump Maintenance, Troubleshooting, and Servicing
9.1 Introduction
Covers maintenance and repair procedures for the pump.
9.4 Resetting the System
9.4.1 Basic Reset
Resets the controller to factory default settings.
9.4.2 Hard Reset
Performs a hard reset of the controller.
9.5 Diagnostic Menu
9.5.1 LCD TEST
Cycles through all display segments for testing.
9.5.2 ANALOG INPUTS
Displays analog input values in volts for testing.
9.6 Removing the Case Top
9.6.1 Controller Case Top Removal
Step-by-step guide to removing the controller case top for maintenance.
9.7 Test Points
9.7.1 Power Supply (A1)
Lists output voltages for the power supply for verification.
9.7.2 Controller
Lists voltages in the controller unit between circuit common and test points.
9.8 Lubrication
Worm/Worm Gear
Instructions for lubricating the worm and worm gear with a lubrication wheel.
9.8.1 Ball Nut
Guidance on lubricating the ball screw with Never-seez.
9.9 Seal Cleaning and Replacement
9.9.1 Piston Seal (Excludes 30D)
Procedure for cleaning or replacing piston seals on pumps other than 30D.
9.9.2 Piston Seal Break-In (Aqueous seals only)
Special break-in procedure for UHMWPE (aqueous) piston seals.
9.9.4 Wiper Seal (Excludes 30D)
Removal and cleaning
Procedure for removing and cleaning the wiper seal.
9.11 Flushing the Cylinder
9.11.1 Gas Solvent Changeover
Procedure for changing from one gaseous solvent to another.
9.14 Calibrations
9.14.1 Pressure Transducer Calibration
Instructions for recalibrating the pressure transducer if necessary.
9.14.2 A/D Circuit Adjustment
Procedure for adjusting the A/D circuit in the controller unit.
9.14.3 Limit Sensor Adjustment
Steps for adjusting limit sensors after replacement.
Appendix A Replacement Parts
A.1 Replacement Parts
Lists replacement parts with corresponding part numbers and descriptions.
Appendix B Continuous Flow Introduction, Installation, and Operation for 30D
B.1 Introduction
Introduces the D Series continuous flow system for 30D pumps.
B.2 Continuous Flow Air Valves
Discusses air valves and their package numbers for 30D pumps.
B.3 Continuous Flow Electric Valves
B.3.1 Technical Specifications
Provides technical specifications for electric valves used with 30D pumps.
B.5 Continuous Flow Mode
B.5.1 Defining Operation
Allows selection of pump, valve type, and volume totalizer reset.
B.6 Replacement Parts List
B.6.1 30D Pump
Lists replacement parts for the 30D pump.
Compliance Statements
Radio Interference Statement
Provides FCC and Canadian radio interference statements for the device.
FCC
Details FCC compliance for Class A digital devices regarding RF energy.
Canada
Confirms compliance with Canadian Interference-Causing Equipment Regulations.
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