EcoKing H200 Installation Manual

EcoKing H200 Installation Manual

Supreme high efficiency wall boiler
Table of Contents

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For Model numbers:
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may
result causing property damage, personal injury
or loss of life.
WHAT TO DO IF YOU SMELL GAS:
high efficiency wall boiler
C100, C140, C200
H100, H140, H200
Installation
Service and maintenance
Start up
Parts
Switch off the appliance.
Shut off the gas supply.
Open the windows.
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Leave the house.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
WHAT TO DO IF YOU SMELL FLUE
GASSES:
Switch off the appliance.
Open the windows.
Shut off the gas supply.
Leave the house.
Contact a registered installer or
a registered service center.
EcoKing Supreme
Installation Manual
2015

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Summarization of Contents

Part 1 - Introduction
Hazard Definitions and Symbols
Defines hazard symbols and terms used in the manual for safety and information.
Safety Precautions: Read Before Operating
Crucial safety warnings regarding appliance operation, gas leaks, and electrical safety.
Operating Instructions
Step-by-step guide for the initial start-up and operation of the boiler.
Gas Shut-off Procedure
Procedure for safely turning off the gas supply to the appliance.
Important Warnings and Precautions
Covers critical warnings about silica, warranty voiding, chemical use, and water quality.
User and Installer Responsibilities
Details the responsibilities of the user, manufacturer, and installer for safe operation.
Boiler Operation and Servicing Notes
Guidance on boiler operation, manufacturer conditions, and servicing requirements.
Main Boiler Components
Identification of the primary parts of the EcoKing boiler system.
Functionality of Main Parts
Explanation of how the key components of the boiler function.
Boiler Dimensions
Provides detailed dimensional drawings of the boiler unit.
Detailed Component Identification
Visual identification of main parts and the hydroblock assembly.
Key Component Functionality
Details the operation of controls, fan, pump, DHW, and safety features.
Specifications and Technical Data
Connection Points and General Specifications
Details connection types, sizes, and general boiler specifications.
CH and DHW Operation Specifications
Provides performance data for Central Heating and Domestic Hot Water operations.
Additional Technical Data and High Altitude Operation
Covers other technical data including altitude de-rating requirements.
Appliance Location and Clearances
Location Requirements and Checks
General requirements for appliance placement and pre-installation checks.
Ventilation Air Opening Requirements
Specifies minimum ventilation air opening sizes for appliance areas.
Specific Installation Location Types
Guidelines for closet, alcove, and residential garage installations.
Wall Mounting Procedure
Instructions on how to properly mount the boiler bracket and the appliance.
General Venting System Installation
Combustion Air Intake Contamination Avoidance
Lists products and sources to avoid for clean combustion air intake.
Concentric Vent System Installation Guide
General instructions for installing concentric vent and air systems.
Concentric Vent Installation Details
Specifics on concentric installation, including bracket support and slope.
Cut-able Vent Section Installation
Instructions for installing cut-able concentric vent sections.
Wall Terminal Vent System Installation
Detailed steps for installing vent systems with wall terminals.
Roof Terminal Vent System Installation
Detailed steps for installing vent systems with roof terminals.
Plastic Venting: Pre-commissioning and Pipe Lengths
Mandatory procedures and pipe length determination for plastic venting.
General Venting Rules and Guidelines
Comprehensive rules for vent placement, slope, support, and clearances.
Further Venting Options: PVC/CPVC/Polypro Single Pipe
Approved Venting Materials and Adapters
Details approved PVC, CPVC, and Polypro materials and necessary adapters.
Vent Terminations for Single Pipe Applications
Rooftop Vent Termination Requirements
Specific requirements for terminating single pipe vent systems on rooftops.
Sidewall Vent Termination Requirements
Specific requirements for terminating single pipe vent systems on sidewalls.
Central Heating and Domestic Hot Water Circuits
Air Relief Valve Installation
Instructions for installing the air relief valve.
System Water and Corrosion Prevention
Guidance on frost protection, system flushing, and preventing corrosion.
Pressure Relief Valve Installation
Details on the correct installation and safety requirements for the pressure relief valve.
Control Module and Backflow Prevention
Information on the control module and the necessity of a backflow preventer.
Connecting Water Supply and Tank (H Models)
Instructions for connecting the water supply and tank for H model boilers.
Connecting DHW Circuit (C Models)
Instructions for connecting the Domestic Hot Water circuit for C model boilers.
External Expansion Tank Installation
Guidance on installing an external expansion tank for system requirements.
Internal Pump Performance and Head
Details on the internal pump's performance and remaining head.
System Configuration Examples
Illustrates various system layouts and connection examples for boiler installations.
Heating Only Appliance System Layouts
Examples of system configurations for heating-only boiler installations.
Combi Appliance System Layouts
Examples of system configurations for combi boiler installations.
Installing Gas Piping
Gas Line Connection and Sizing
Guidelines for connecting the gas line, including sizing and pressure requirements.
Electrical Connections
Opening the Boiler and Power Connection
Procedure for opening the boiler cover and making the power connection.
Room Thermostat and Sensor Wiring
Instructions for connecting the room thermostat and optional outside sensor.
Lighting and First Start-up
Critical Pre-Start-up Warnings
Essential warnings and safety information before initiating the first start-up.
Safety and Operating Procedures
Combines general safety warnings with step-by-step operating instructions.
Gas Shut-off and Appliance Operation
Specific steps for gas shut-off and ensuring appliance operation.
CH Section Fill and Refill Procedure
Detailed procedure for filling and refilling the Central Heating section with water.
Control Panel Usage and Parameter Setting
Guide to using the control panel and setting initial parameters.
Weather Dependent Control Setup
Instructions for setting up weather dependent control using an outside sensor.
Setting Comfort Levels: Heating and Hot Water
Options for adjusting comfort settings for central heating and hot water.
System Venting Procedure
Steps for ensuring the system is properly vented of air.
Diagnosis Menu and Value Reading
How to access the diagnosis menu and read measured values.
Calibration Procedures: Manual and Automatic
Detailed procedures for manual and automatic boiler calibration.
Advanced Calibration and Service Operations
Covers recalibration after software updates and service mode operations.
Installation Checklist
Pre-Installation and Start-up Checks
Covers installation steps, start-up, operational checks, and system verification.
Installer Responsibilities and Documentation
Final steps for the installer, including customer handover and maintenance advice.
Annual Maintenance and Inspection
Annual Inspection Checklist
A checklist of tasks for annual maintenance and inspection of the appliance.
RCF Handling Precautions and Safety
Safety guidelines for handling Refractory Ceramic Fibers (RCF) and related materials.
Troubleshooting Guide
Appliance Servicing and Fault Display
Procedures for servicing the appliance and understanding fault indicators.
Fault Codes and Resetting
How to identify fault codes, reset the system, and when to contact a technician.
Troubleshooting Common Comfort Complaints
Addresses common user complaints related to heating and hot water performance.
Start Up Checklist
Light-Up Activities and System Verification
Checklist for initial light-up activities and system verification.

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