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Owner' s Manual
with Installation Instructions
Banks Power Pack
®
/Stinger
System
®
Compatible with Optional Banks iQ™
2003-2007 Ford Power Stroke 6.0L
Turbo-Diesel Pickups
THIS MANUAL IS FOR USE WITH SYSTEM 63743, 63745, 63747 & 63748
For iDash 1.8 instructions, see iDash 1.8 manual 97654
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (888) 635-4565
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower.com
09/25/18 PN 96824 v.4.0
©2018 Gale Banks Engineering
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Table of Contents
Related Manuals for banks Power Pack
Summarization of Contents
Owner's Manual and Product Overview
Banks Power Pack / Stinger System Guide
Introduction to the Banks Power Pack/Stinger System manual and its application.
Overview of Available Banks Power Products
Catalog of complementary Banks Power products for Ford 6.0L trucks.
General Installation Practices and Safety
Pre-Installation Preparation and Vehicle Support
Essential preparation steps and safety guidelines for vehicle installation.
Critical Safety Warnings During Installation
Important warnings regarding vehicle lifting, component handling, and environmental factors.
Section 1 - Exhaust System Installation
Banks Monster Exhaust System Installation (Single & Split-Dual)
Detailed steps for installing the Banks Monster Exhaust system, including parts.
Exhaust System Removal and Component Fitment
Procedure for removing the stock exhaust and fitting new components.
Section 2 - Techni-Cooler Assembly Installation
Stock Component Removal for Techni-Cooler
Instructions to remove original parts to prepare for Techni-Cooler installation.
Modifications and Trimming for Techni-Cooler Fitment
Vehicle modifications and trimming required for the Banks Techni-Cooler.
High-Ram Intake System Installation
Steps for installing the Banks High-Ram intake system.
Section 3 - Thermocouple Installation
Exhaust Manifold Preparation and Re-installation
Drilling, tapping, and re-installing the exhaust manifold for thermocouple.
Section 4 - EconoMind Diesel Tuner Installation
Routing and Connecting EconoMind Wiring Harnesses
Guide to connecting the EconoMind tuner and its associated wiring.
Mounting Location for EconoMind Diesel Tuner
Instructions for securely mounting the EconoMind Diesel Tuner unit.
Section 5 - Banks iQ Mounting and Connection
Assembling and Mounting the Banks iQ Display
Steps to assemble the Banks iQ display unit onto its mounting bracket.
Connecting Banks iQ Interface and Control Cables
Procedure for connecting interface cables for the Banks iQ system.
Section 6 - Power Level Selector Switch Installation
Dash Panel Modifications for Selector Switch Installation
Preparing the vehicle's dash panel by drilling for the switch.
Installing the Power Level Selector Switch
Finalizing the installation of the power level selector switch.
Section 7 - Optional Gauge Cluster Installation
Mounting and Wiring the Gauge Instrument Panel
Installing the instrument panel and connecting wiring for optional gauges.
Section 8 - Automatic Transmission Learning
Transmission Adaptive Shift Control Procedure
Steps to follow for the transmission's adaptive shift control learning process.
Section 9 - EconoMind Troubleshooting
Running EconoMind Tuner Diagnostics
How to access and run diagnostic tests on the EconoMind tuner.
Interpreting EconoMind Diagnostic Codes
Understanding error codes indicated by the EconoMind tuner's LEDs.
Section 10 - EconoMind Diesel Tuner Removal
Procedure for EconoMind Tuner Removal
Steps to properly disconnect and remove the EconoMind Diesel Tuner.
Section 11 - Banks Power Decal Placement
Decal Application Locations on Vehicle
Guide to the correct placement of Banks Power decals on the vehicle.
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