Seppi SUPERSOIL Operating And Maintenance Manual

Seppi SUPERSOIL Operating And Maintenance Manual

Stone crushers & forestry tillers

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ENGLISH
OPERATING AND MAINTENANCE MANUAL
STONE CRUSHERS & FORESTRY TILLERS
MIDIPIERRE, MIDIPIERRE dt, MIDISOIL dt, MULTIFORST, STARSOIL, SUPERSOIL, MAXISOIL
MIDIPIERRE
MIDIPIERRE dt
MIDISOIL dt
MULTIFORST
STARSOIL
SUPERSOIL
MAXISOIL
1

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Summarization of Contents

Preliminary Information
Symbols Meaning and Use
Explains the meaning of symbols used in the manual for warnings and important information.
User Collaboration and Feedback
Encourages user feedback and outlines procedures for manual updates and owner notifications.
Compliance with Standards
Details the legislative standards and harmonised standards the machine complies with.
Manufacturer Responsibility and Warranty
Outlines manufacturer's responsibility and warranty conditions, excluding specific types of damage.
Safety and Accident Prevention
Operator Qualification Requirements
Specifies age, health, knowledge, and training requirements for machine operators.
Introduction to Workplace Safety
Emphasizes the importance of operator caution to complement machine safety features.
Safety Rules and Residual Risks
Details residual risks and necessary protective measures for safe machine operation.
Risk of Tractor Rollover and Adherence Loss
Provides instructions to minimize the risk of tractor rollover due to loss of adherence.
Risk of Conveying Due to Rotary Shafts
Instructions to prevent entanglement with rotating shafts and components.
Risk of Conveying Due to Pulleys, Belts, Chains
Safety measures to avoid entanglement with rotating pulleys, belts, and chains.
Risk of Crushing or Shearing Limbs
Precautions to prevent injury from crushing or shearing by moving machine parts.
Risk of Injury from Ejected Objects
Safety instructions to prevent injury from objects ejected by the machine during operation.
Risk of Injury by Pressurised Fluids
Precautions to avoid injury from pressurized hydraulic fluid leaks.
Risk of Impact, Crushing, or Falling
Measures to prevent injuries from impacts, crushing, or falling hazards.
Risk of Machine Breakage and Personal Danger
Guidelines to prevent machine breakage and associated dangers to personnel.
Risk of Pollution or Intoxication
Instructions on preventing pollution and handling potentially hazardous substances.
Risk of Deafness
Warning about noise levels and the need for hearing protection.
Stickers and Safety Labelling
Conveying Risk (Pulleys, Belts, Chains)
Identifies risk of entanglement with rotating drive components and required action.
Pressurised Fluids Injury Risk
Warns of injury from pressurized hydraulic fluids and prohibits approach to pipelines.
Impact Risk and Danger Zone Prohibition
Warns of impact hazards and prohibits unprotected presence in danger zones.
Manual Reference and Casing Sticker
Indicates the importance of reading the manual and the location of a related sticker.
Lifting Points Identification
Shows the location and meaning of lifting point identification markings.
Conveying Risk (Rotary Shafts)
Highlights risk from rotating shafts and prohibits approaching machine's rotary parts.
Crushing and Shearing Risk
Warns of crushing/shearing hazards and prohibits positioning under the machine or suspended parts.
Ejection of Objects Injury Risk
Warns of injury from ejected objects and mandates maintaining a safety distance.
Intervention on Moving Parts Prohibition
Prohibits any intervention on machine parts while they are in motion.
Protection Removal Prohibition
Prohibits the removal of machine safety protections.
Technical Information
Intended Use
Describes the machine's intended applications for crushing stones and mulching.
Machine Models Overview
Introduces the different models of stone crushers and forestry tillers.
Safety Devices Overview
Details the various safety devices and set-ups designed to minimize accident risks.
Technical Data Reference
Indicates that technical data is provided in separate commercial documentation.
Handling and Commissioning
Handling, Lifting, and Unloading
Provides instructions for safe handling, lifting, and unloading of the machine.
Applying Machine to 3-Point Linkage
Step-by-step guide for attaching the machine to the tractor's 3-point linkage.
Application with ADAM™ System
Details the procedure for applying the machine when equipped with the ADAM™ system.
Applying the PTO Shaft
Instructions on correctly connecting and applying the PTO shaft for power transmission.
Hydraulic Quick Coupling Connection
Guide for connecting hydraulic pipes for auxiliary functions using quick couplings.
Electrical Socket Connection
Instructions for connecting electrical sockets, including wiring for non-standard setups.
Connecting Hydraulically Driven Machine
Details for connecting machines with hydraulic motors and valve blocks.
Support Stand Operation
Instructions on the use and closure of machine support stands during work.
Adjustments
Adjusting 3-Point Linkage
Guidance on manually or hydraulically adjusting the tractor's 3-point linkage.
Adjusting Hydraulic Hood
Instructions for opening or closing the hood to affect mulching or power output.
Adjusting Support Skids
Steps for adjusting support skids to control rotor proximity to the ground.
Adjusting Compacting Roller
Details the functions and adjustment of the compacting roller.
Adjusting Grader Blade
Explains the functions and adjustments for the grader blade.
Adjusting Hydropneumatic Suspension
How to activate or deactivate hydropneumatic suspension for roller or blade.
Adjusting Anvil
Instructions for adjusting the anvil's position relative to the rotor for mulching performance.
Operation and Use
Pre-Work Checks
Lists critical checks to perform before starting machine operation.
Tractor Selection Criteria
Specifies suitable tractor features for farming, forestry, and hydrostatic drive applications.
Starting Cooling System
Procedure for starting and checking the machine's cooling system.
Start-up and Processing Procedures
Guides on preparing the work area and starting machine operations like tilling and mulching.
Safety Distances
Specifies required safety distances for all forestry tillers and stone crushers.
Maintenance
Belt Tension Check and Adjustment
Procedures for checking and adjusting belt tension on the machine.
Setting Cogbelts
Instructions for precise alignment and tensioning of cogbelts for optimal lifespan.
Recommended Lubricant Specifications
Lists recommended oils for gearbox and extensions based on machine models.
Gearbox Oil Change
Specifies intervals and procedures for changing gearbox oil.
Cooling System Maintenance
Information on maintaining the cooling circuit for lubrication and temperature control.
Addressing Oil Leaks
Procedure for recovering leaked oil and restoring worn components.
Checking Safety Devices
Regular checks required for safety devices like chains, guards, and stickers.
Replacing Swinging Hammers
Step-by-step instructions for removing and replacing swinging hammers.
Replacing Fixed Knives
Procedure for removing and replacing fixed knives, including tightening torques.
Replacing Anti-Wear Frame
Instructions for checking and replacing the anti-wear frame to prevent main frame damage.
Checking Screws and Fasteners
Emphasizes frequent inspection of fasteners to ensure components are securely fastened.
Troubleshooting Guide
Provides a guide to common malfunctions and their potential causes and remedies.

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