Seppi MAXISOIL Operating And Maintenance Manual

Seppi MAXISOIL Operating And Maintenance Manual

Stone crushers & forestry tillers

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ENGLISH
OPERATING AND MAINTENANCE MANUAL
STONE CRUSHERS & FORESTRY TILLERS
MIDIPIERRE, MIDIPIERRE dt, MIDISOIL dt, MULTIFORST, STARSOIL, SUPERSOIL, MAXISOIL
MIDIPIERRE
MIDIPIERRE dt
MIDISOIL dt
MULTIFORST
STARSOIL
SUPERSOIL
MAXISOIL
1

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Summarization of Contents

Introduction and Identification
Introduction
Welcome message and manufacturer's commitment to quality and longevity.
Attachments
List of accompanying documents such as EC declaration, PTO shaft manual, and spare parts list.
Machine Identification Data
Fields for recording machine details like manufacturer, model, serial number, and year of manufacture.
Preliminary Information
1.1 Symbols: Meaning and Use
Explanation of symbols (Danger, Caution, Warning) used to highlight important information and risks.
1.2 Collaboration with the User
Guidance on keeping the manual updated and providing feedback for improvements.
1.3 Compliance with Standards
Details on the standards and directives the machine complies with for safety and design.
1.4 Manufacturer's Responsibility and Warranty
Information regarding the warranty terms and the manufacturer's responsibility limitations.
Safety and Accident Prevention
2.1 Operator Qualification
Requirements for operators, including age, health, and knowledge of the manual and safety procedures.
2.2 Introduction to Safety at Work
Highlights the importance of safety and operator responsibility in preventing accidents.
2.3 Safety Rules and Residual Risks
Identifies residual risks that cannot be eliminated and the need for protective measures.
Safety Risks and Precautions (1-4)
Detailed safety instructions for risks related to tractor adherence, rotary shafts, and moving parts.
Further Safety Risks and Precautions (5-7)
Safety guidelines for risks involving object ejection, pressurized fluids, and impact hazards.
Additional Safety Risks and Precautions (8-10)
Safety measures for machine breakage, pollution, intoxication, and noise exposure.
2.4 Stickers and Safety Labelling
Information about safety pictograms used on the machine and the importance of their maintenance.
Technical Information
3.1 Intended Use
Describes the suitability of machines for crushing stones, tilling soil, and mulching vegetation.
3.2 Models
Overview of different machine models (MIDIPIERRE, MIDISOIL dt, MULTIFORST, etc.) and their specifications.
3.3 Safety Devices
Lists safety features like protective shields, chain rows, and check valves to minimize accident risks.
3.4 Technical Data
Indicates that detailed technical data is provided in separate commercial documentation.
Handling and Commissioning
4.1 Handling, Lifting and Unloading
Instructions for safely lifting and unloading the machine using specific hooks, avoiding the rotor.
4.2 Commissioning
Procedures for applying the machine to the tractor's 3-point linkage and using the ADAM™ system.
4.2.3 Applying the PTO Shaft
Guidelines for correctly applying and adjusting the PTO shaft, including overlap and angle limits.
4.2.4 Connection of Hydraulic Quick Couplings
Instructions for connecting hydraulic pipes to the tractor for auxiliary functions.
4.2.5 Connection of Electrical Sockets
Guidance on connecting electrical sockets, including voltage and fuse requirements for cooling systems.
4.2.6 Connecting a Hydraulically Driven Machine
Steps for connecting hydraulic motors and valve blocks, referencing an attached guide.
4.2.7 Support Stand
Instructions for closing support stands during operation to ensure safety.
4.3 Adjustments
Procedures for adjusting various machine components for optimal performance and safety.
4.3.1 Adjusting 3-Point-Linkage
Manual and hydraulic adjustment of the 3-point linkage for proper machine setup.
4.3.2 Adjusting Hydraulic Hood
Instructions on opening or closing the hood to expose the rotor or improve mulching.
4.3.3 Adjusting Support Skids
Procedure for adjusting the height of support skids relative to the ground.
4.3.4 Adjusting Compacting Roller
Details on adjusting the compacting roller for levelling and soil compaction.
4.3.5 Adjusting Grader Blade
Guidance on adjusting the grader blade for compacting, distributing, and levelling material.
Operation and Use
5.1 Checks Prior to Work
Essential checks before starting work, including safety stickers, PTO protection, and tractor stability.
5.2 Tractor Selection
Criteria for selecting suitable tractors, including PTO power, transmission type, and safety features.
5.3 Starting Cooling System
Steps for starting and checking the machine's cooling system, including fan and temperature indicators.
5.4 Start-up and Processing
Procedures for starting the machine, engaging PTO, and processing materials like stones or trees.
5.5 Safety Distances
Mandatory safety distances to be maintained around the machine during operation.
Maintenance
6.1 Belt Tension Check and Adjustment
Procedure for checking and adjusting belt tension using frequency measurement for V-belts and cogbelts.
6.2 Lubrication
Guidelines for cleaning lubrication points and using grease pumps correctly.
6.2.1 Recommended Lubricant
Table specifying recommended oils for gearbox and extensions based on machine model.
6.2.2 Changing Oil
Schedule and procedure for changing gearbox oil after initial hours and at regular intervals.
6.2.3 Cooling System (MIDISOIL dt, STARSOIL)
Information on the cooling circuit's function and the need for filter changes with oil changes.
6.3 Oil Leaks
Procedure for managing oil leaks, including recovering oil and restoring worn components.
6.4 Safety Devices and Information
Regular checks for safety devices like chains, rubbers, PTO guards, and safety stickers.
6.5 Replacing Tools
Emphasis on using original Seppi components for rotor operation to maintain warranty.
6.5.1 Replacing Swinging Hammers
Step-by-step guide for removing and replacing swinging hammers and support bars.
6.5.2 Replacing Fixed Knives
Procedure for removing and replacing fixed knives, including tightening torques for different rotors.
6.6 Replacing Anti-wear Frame
Recommendation to check and replace the anti-wear frame daily to prevent damage to the main frame.
6.7 Checking Screws
Importance of frequently inspecting the machine to ensure all components and screws are securely fastened.
6.8 Troubleshooting
Introduction to common malfunctioning conditions and their solutions, referring to the next page.
Troubleshooting and Disabling
Fault/Anomaly Table
Table detailing common faults, possible causes, and remedies for machine operation issues.
6.9 Disabling - Stopping the Machine at the End of Work
Instructions for cleaning, drying, lubricating, and storing the machine properly at the end of the season.
Spare Parts, Control Register, and Disposal
7. Spare Parts
Guidance on using original SEPPI M. spare parts to avoid damage and voiding the warranty.
8. Control Register
Recommendation to maintain a control register for all inspections and maintenance performed on the machine.
9. Dismantling, Scrapping and Waste Disposal
Instructions for separating materials for recycling and disposing of fluids and parts responsibly.

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