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Empire DV-35-2SG Installation Instructions And Owner's Manual

Empire DV-35-2SG Installation Instructions And Owner's Manual

Direct vent wall furnace

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WARNING: If the information in
this manual is not followed exactly, a
fire or explosion may result causing
property damage, personal injury or
loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
R-2070
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
AND
DIRECT VENT
WALL FURNACE
MODELS
DV-25-2SG
DV-35-2SG
EFFECTIVE DATE
NOVEMBER, 2000
This appliance may be installed in an
aftermarket permanently located, manu-
factured (mobile) home, where not pro-
hibited by state or local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases, unless a certified kit is
used.
WARNING: If not installed, operated and
maintained in accordance with the
manufacturer's instructions, this product
could expose you to substances in fuel or
from fuel combustion which can cause
death or serious illness.
Page 1

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Summarization of Contents

Installation and Owner's Manual Overview
Critical Safety Warnings
Essential warnings regarding fire, explosion, gas leaks, and hazardous substances.
Appliance Model Identification
Specifies the models (DV-25-2SG, DV-35-2SG) covered by the manual.
Installer Instructions and General Information
Installer Responsibilities and Qualifications
Outlines installer duties and defines a "Qualified Installing Agency" for installation and service.
Installation Guidelines and Requirements
Covers general info, certifications, local code compliance, and garage installation specifics.
LP-Gas Safety Precautions
Responding to LP-Gas Leaks
Detailed emergency actions for gas leaks, including immediate steps and contacting help.
Understanding and Detecting LP-Gas Odor
Explains LP-gas odor properties, factors affecting detection (odor fade), and user vigilance.
Furnace Location and Mounting Preparations
Selecting Installation Location and Clearances
Guidelines for choosing a location and maintaining required clearances from combustible materials.
Wall Opening, Gas Supply, and Bracket Installation
Steps for cutting the wall opening, preparing gas supply, and installing the wall mounting bracket.
Vent Assembly Installation
Vent Installation Near Projections and Vinyl Siding
Instructions for proper vent cap placement near windows, projections, or on vinyl siding.
Reassembling the Vent-Air Intake System
Procedures for correctly reassembling and resealing the vent-air intake system after servicing.
Gas Supply and Pressure Checks
Gas Supply Line Requirements and Testing
Details on gas supply line sizing, manual shut-off valves, sediment traps, and pressure testing procedures.
Manifold Pressure, Altitude, and Pilot Ignition
Checks for manifold pressure, altitude adjustments, and instructions for the piezo pilot ignitor.
Burner, Pilot, and Thermostat System
Maintenance of Burner and Pilot Components
Procedures for cleaning and servicing the main burner, pilot orifice, and combustion chamber.
Flame Adjustment and Thermostat System Check
Guidance on adjusting pilot/burner flames and checking millivolt system readings.
Appliance Lighting and Shutdown Procedures
Safety Checks Before Lighting
Crucial safety steps, including gas leak detection, before attempting to light the pilot.
Pilot Lighting and Gas Shutoff Instructions
Step-by-step instructions for lighting the pilot and procedures for safely turning off the gas supply.
Service, Troubleshooting, and Parts
Troubleshooting Common Appliance Symptoms
A guide to identifying and resolving common issues with their causes and corrections.
Parts List for Replacement
An indexed list of all replacement parts with their corresponding part numbers.
Ordering Replacement Parts
Procedure for Obtaining Parts
Instructions on how to order replacement parts, including required information from the appliance's name plate.
Illustrated Parts Identification
A visual diagram of the furnace components with an index for easy part identification.
Optional Blower Installation and Operation
Installing the DRB-1 Blower Assembly
Step-by-step instructions for installing the optional DRB-1 blower into the furnace.
Blower Fan Control and Wiring Safety
Explanation of the fan control's automatic operation and essential wiring and grounding precautions.
Blower Motor Maintenance
Cleaning the Blower Wheel
Recommended procedure for cleaning the blower wheel to maintain performance and reduce noise.
Oiling the Blower Motor
Instructions for lubricating the blower motor with the correct type of oil and frequency.