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installation and
servicing
Your Ideal installation and servicing guide
See reverse for
Models F80, F120, F160
& F200, F240, F280
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not
use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
August 2009 UIN 202441 A06
xtra
users guide
xtra

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Table of Contents
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Summarization of Contents

General Information
Performance Data Overview
Detailed performance specifications for various boiler models.
General Technical Data
Provides general technical data for different boiler models.
Installation Guidelines
Introduction and Safety Compliance
Overview of boiler features, safety regulations, and compliance.
Foundation, Location, and Gas Supply
Requirements for boiler placement, foundation, and gas connection.
Flue System and Ventilation
Guidelines for flue installation, terminal position, and ventilation.
System Design and Water Management
Flue System Design Principles
Considerations for designing the flue system for optimal performance.
Water Circulation System Requirements
Essential requirements for the central heating water circulation system.
Water Treatment Recommendations
Guidelines for water treatment to protect the heat exchanger.
Utility Connections and Electrical Safety
Electrical Supply Requirements
Specifications for the mains electrical supply and earthing.
Condensate Drain System
Instructions for installing and maintaining the condensate drain.
Hydraulic Resistance Characteristics
Data on pressure drop across the boiler at different flow rates.
Boiler Dimensions and Clearances
Physical Dimensions and Connection Points
Diagrams showing boiler dimensions and all connection points.
Installation Space and Ventilation
Boiler Clearance Requirements
Minimum space needed around the boiler for access and service.
Ventilation Requirements for Boiler Rooms
Guidelines for adequate ventilation in boiler rooms for different installations.
System Requirements
Open Vented System Requirements
Specifications for open vented heating systems.
Sealed System Requirements
Guidelines for sealed heating systems, including pressure limits.
Installation Procedures
Boiler Assembly Overview
Exploded view illustrating the boiler's internal components.
Initial Installation Steps
Boiler Handling and Positioning
Procedures for unpacking and levelling the boiler.
Flue and Air Duct Installation
Guidelines for flue installation, terminal position, and ventilation.
Water Systems and Frost Protection
Condensate Drain Connection
Details on connecting the condensate drain.
Boiler Water Connections
How to connect the boiler to the water system.
Frost Protection Measures
Information on the boiler's frost protection features and system setup.
Utility Connections
Gas Supply Connection
Requirements for connecting the gas supply to the boiler.
Electrical Connection Safety
Safety precautions and wiring standards for electrical connections.
Wiring Installation
Mains and Control Wiring Routing
Instructions for routing and securing mains and control wiring.
External Control Connections
Installer Connection Terminals
Overview of terminals for connecting external controls and sensors.
Central Heating Controls
Connecting Central Heating Controls
How to connect various CH control devices like thermostats.
Domestic Hot Water Controls
Connecting DHW Controls
How to connect controls for domestic hot water demand.
Combined CH/DHW Control Systems
DHW Valve Output Configuration
Wiring setups for systems with DHW valve output.
Heating System Examples
System Configuration Diagrams
Illustrative diagrams of different heating system setups.
Boiler Controls Display
Understanding the Control Panel
Explanation of the boiler's main control panel and display indicators.
Standard Controls Access
Parameter Access and Settings
How to access and adjust standard boiler parameters.
Standard Controls Access (Continued)
Information Mode Display
Viewing operational data and temperatures through the control panel.
Standard Controls Access (Continued)
Information Mode Details
Further details on information displayed in info mode.
Standard Controls Access (Continued)
Service Mode Operation
How to access and use the service mode for boiler testing.
Advanced Controls Access
Entering Code Mode
Procedure to access advanced settings using a service code.
Advanced Controls Access (Continued)
Parameter Adjustment (Advanced)
Details on adjusting advanced parameters for specific functions.
Advanced Controls Access (Continued)
Advanced Fan Speed Settings
Configuration options for fan speed settings.
Advanced Controls Access (Continued)
Advanced Modulation and Timing
Settings for modulation hysteresis and timing parameters.
Advanced Controls Access (Continued)
Advanced System Type Settings
Settings for CH type, DHW type, and manual fan speed.
Special Control Modes
Fan Speed and Communication Modes
Accessing and understanding fan speed and communication status.
Error Mode and Fault Codes
Displaying and interpreting boiler error codes and fault conditions.
Commissioning and Testing
Electrical and Gas Installation Checks
Performing safety checks on electrical and gas installations.
Servicing and Handover
Handing Over to Owner
Instructions for the installer when handing over the boiler.
Safety Precautions for Servicing
Essential safety measures before and during servicing.
Servicing Schedule and Adjustments
Recommended Servicing Schedule
Guidelines for regular maintenance and servicing intervals.
Gas Valve Adjustment Procedure
How to adjust the gas valve for optimal performance.
Component Access for Servicing
Removing Boiler Casing Panels
Step-by-step instructions for removing boiler casing panels.
Component Removal: Fan and Burner
Fan and Venturi Assembly Inspection
Procedures for removing and inspecting the fan and venturi.
Burner Manifold Removal
Steps to remove the burner manifold for servicing.
Component Removal: Burner and Heat Exchanger
Burner Removal and Cleaning
Instructions for removing and cleaning the boiler's burner.
Heat Exchanger Inspection Cover Access
How to remove covers to inspect the heat exchanger.
Component Cleaning: Sump and Condensate
Sump Cover Removal and Cleaning
Procedures for removing and cleaning the boiler's sump.
Condensate Trap Cleaning
How to clean the condensate trap to prevent blockages.
Component Replacement: Gas and Air Systems
Gas Valve Replacement Procedure
Detailed steps for replacing the gas valve.
Air Pressure Switch Replacement
Instructions for replacing the air pressure switch.
Component Replacement: Ignition and Pressure
Ignition/Detection Electrode Service
Testing and replacing ignition and detection electrodes.
Pressure Gauge Replacement
Steps for replacing the boiler's pressure gauge.
Component Replacement: Water and Sensors
Water Pressure Switch Replacement
Procedure for replacing the water pressure switch.
Thermistor Replacement
How to replace flow, return, HE block, and flue thermistors.
Component Replacement: Electrical Modules
Transformer Replacement
Steps for replacing the boiler's transformer.
Boiler Control Module Replacement
Procedure for replacing the main boiler control module.
Fault Finding and Diagnostics
Display Board Replacement
Steps for replacing the boiler's display board.
Fault Finding Overview
Initial steps and checks for electrical fault finding.
Boiler Control Module Error Codes
List and explanation of boiler control module error codes.
Fault Finding (Continued)
Error Code Troubleshooting
Actions to take for specific boiler error codes.
Fault Finding Data and Specifications
Blocking Code Troubleshooting
Actions for boiler blocking codes.
Temperature Sensor Specifications
Resistance values of various temperature sensors at different temperatures.

Table of Contents