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HD 9/50-4 Cage
HD 13/35-4 Cage
HD 9/50 PE Cage
HD 13/35 PE Cage
Service Manual
1
English 5.906-441.0 Rev. 01 (06/10)

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Table of Contents
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Summarization of Contents

Safety Instructions
Hazard Levels
Defines danger, warning, and caution levels for safety.
Machine Technical Features
Drive System Types
Details electric and petrol motor types for different models.
Pump Unit Details
Describes pump type, piston material, and dimensions.
Machine Control Systems
Explains automatic shutdown, winding protection, and soft start features.
Optional Accessories
Lists included accessories like spray guns and nozzles.
Machine Setup and Operation
HD 9/50-4 Cage Total View
Provides an overall component view of the specified models.
Electrical Switch Box
Details the components and function of the switch box.
Indicator Lamp Status and Faults
Explains the meaning of indicator lamp colors and blinking patterns.
Electric Motor Overview
Details the electric motor, its journals, and assembly notes.
PE Model Total View
Shows a complete overview of the petrol engine models with labeled parts.
Petrol Engine System
Covers battery, motor, fuel, and air filter systems for petrol models.
Petrol Fuel System
Details fuel tank, fuel tap, and oil drain screw locations.
Motor Electrical System
Explains the wiring, fuses, and operating hour counter of the motor.
Engine Air Filter
Details the air filter box, cover, and insert for maintenance.
Motor Assembly View
Illustrates the motor components with the air filter box removed.
Engine Speed Control
Describes the speed control linkage and its adjustment.
Intermediate Gear Assembly
Guides the installation of the intermediate gear and oil filling.
Water Inlet and Filter
Describes how to connect water and the function of the fine filter.
Pump Unit Overview
Shows the pump assembly, oil fill, and connections.
Pump Exploded Diagram
Detailed exploded view of the pump with labeled parts.
Crank Drive Components
Illustrates the individual components of the crank drive.
Cylinder Head and Valve Assembly
Shows the cylinder head, pressure, and suction valves assembly.
Overflow Valve Unit
Details the cylinder head, overflow valve, and related components.
Safety and Dry Run Switches
Explains the safety valve and dry run protection switch settings.
Cylinder Head Piston Seals
Illustrates the cylinder head and piston seals for replacement.
Overflow Valve Parts List
Provides an exploded view of the overflow valve and its parts.
Overflow Valve Operation
Explains the internal working of the overflow valve through a cross-section.
High Pressure Pump Sealing
Guides on replacing pressure and suction valves, and O-rings.
Suction Valve Replacement
Step-by-step instructions for replacing suction valves and O-rings.
Pressure Valve Replacement
Instructions for removing and installing new pressure valves.
Cylinder Head Removal Steps
Steps for removing the cylinder head and stopper bushings.
Cylinder Head Parts Diagram
Diagram showing parts of the cylinder head with seals and discs.
Bushing Tightening Procedure
Instructions for tightening stopper bushings and assembling the cylinder head.
Pump Oil Ring Replacement
Steps for replacing oil rings and draining pump oil.
Pump Casing Removal
Steps for loosening flange screws and removing the pump casing.
Piston Rod Bearing Shells
Details on marking and removing bearing shells of the piston rod.
Crankshaft Flange Bearing Removal
Instructions for dismantling flange bearings and removing the crankshaft.
Crankshaft and Piston Rod Removal
Steps to press piston rods and remove the crankshaft.
Oil Seal Ring Removal
Shows special pliers for removing oil seal rings.
Piston and Oil Groove Ring Install
Guides on replacing piston rod oil groove rings and pistons.
Crankshaft Assembly Parts
Diagram showing components like pump casing and crankshaft.
Crankshaft Reassembly and Oil Fill
Steps for reassembling the crankshaft and filling with oil.
Pump Maintenance Procedures
Overflow Valve Replacement
Instructions for removing and replacing the overflow valve.
System Settings and Service
Max Working Pressure Adjustment
Procedures for adjusting the maximum working pressure using a manometer.
Min Working Pressure Adjustment
Procedures for adjusting the minimum working pressure using a manometer.
Engine Full Load Speed Adjustment
Steps to adjust the engine speed for PE models.
Troubleshooting Guide
Appliance Not Running Faults
Common faults like self-shutoff and remedies.
Unit Failure Diagnosis
Troubleshooting steps for a unit that does not operate.
Low Pressure Building Faults
Diagnosing and fixing issues with building up pressure.
Machine Technical Specifications
General Specifications Table
Key technical data including voltage, output, and fuel type.
Performance and Noise Metrics
Details working pressure, flow rates, and noise levels.
Dimensions and Weights
Physical dimensions and weight of the machines.
Critical Torque Specifications
Fastener Torque Values
Lists critical torque values for various screws and nuts.

Table of Contents