Toro Z147 Z Master Operator's Manual
Toro Z147 Z Master Operator's Manual

Toro Z147 Z Master Operator's Manual

With 44" sfs side discharge mower
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Form No. 3328–217 Rev A
Z147
Z Master with 44 SFS Side Discharge Mower
Model No. 74176—Serial No. 230000001 and Up
Operator's Manual
Domestic English (EN)

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Table of Contents
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Summarization of Contents

Introduction and Safety
Safe Operating Practices
General safety guidelines for operating the mower.
Toro Mower Safety
Specific safety information for Toro mowers.
Gasoline and Oil
Fuel Handling and Checks
Covers recommended gasoline, filling the tank, and checking oil.
Setup
Initial Component Installation
Instructions for installing drive wheels, seat rod, and control levers.
Preparation and Operation
Pre-Operation Checks and Precautions
Steps before starting, including terrain evaluation, clothing, and fuel handling.
Safe Operation Guidelines
Rules for running the mower, including safety, lighting, and terrain.
Maintenance and Storage
Shutdown and Storage Procedures
Steps for stopping the machine, cleaning, and storing it.
General Operation and Slope Safety
Mowing Practices and Procedures
General advice on mowing, operator responsibility, and blade operation.
Slope Operation Guidelines
Safety rules and procedures for mowing on slopes.
Service Precautions
General Maintenance Safety
Safety advice related to servicing the machine, including storage and hazardous materials.
Service Precautions (Continued)
Storage and Maintenance Warnings
Specific warnings about storing the machine, tightening parts, and battery/hydraulic hazards.
Slope Chart
Visual Guide for Slope Angles
Illustrates how to compare slope angles using a chart.
Safety and Instruction Decals
Decal Identification and Reference
Locates and explains the meaning of safety decals on the machine.
Danger and Warning Labels
Blade and Guarding Safety Labels
Labels related to blade hazards, shields, and operator protection.
Roller, Hearing, and Cover Safety Labels
Labels concerning anti-scalp rollers, hearing protection, and machine covers.
Hazard Identification and Warnings
Explosion, Chemical, and Bystander Hazards
Labels identifying explosion, chemical burn, and bystander risks.
Hot Surface and Exhaust System Warnings
Labels warning about hot components and exhaust system safety.
General Operation Dangers
Labels covering risks like carrying passengers, backing up, and slope operation.
Battery Safety and Handling
Battery Warnings and Precautions
Covers hazards related to mercury, sulfuric acid, and general battery warnings.
Battery Maintenance and Activation
Information on battery maintenance, fill levels, and activation.
Gasoline and Oil
Fuel Recommendations and Safety Procedures
Covers gasoline types, safety, and fuel handling.
Fuel Stabilizer and Tank Filling
Explains fuel stabilizer use and how to fill the fuel tank.
Engine Oil Level Check
Procedure for checking the engine oil level.
Setup and Installation
Loose Parts and Wheel Installation
Verifying parts and installing drive wheels.
Tire Pressure and Seat Rod Installation
Checking tire pressure and installing the seat retaining rod.
Setup and Installation (Continued)
Motion Control Lever Installation
Instructions for installing the motion control levers.
Battery Activation
Brief procedure for activating the battery.
Battery and Fluid Maintenance
Battery Electrolyte and Charging Safety
Warnings about electrolyte hazards and battery charging.
Battery Cell Filling Procedure
Step-by-step guide for filling battery cells.
Hydraulic Fluid and Bearing Greasing
Procedures for checking hydraulic fluid and greasing bearings.
Mower Level and Controls
Mower Level and Chute Adjustment
Checking mower deck level and side discharge chute.
Operation Controls and Hour Meter
Identifying operator controls and using the hour meter.
Parking Brake and Engine Start
Operating the Parking Brake
Steps for setting and releasing the parking brake.
Using Blowout Baffles
Instructions for installing/removing blowout baffles.
Starting the Engine
Procedure for starting the engine.
Engine Operation
Starting and Stopping the Engine
Detailed steps for starting and stopping the engine.
Engine Operation Cautions
Warnings regarding unattended operation and starting attempts.
Power Take Off and Interlock System
Operating the Power Take Off (PTO)
Engaging and disengaging the PTO.
Safety Interlock System Operation
Understanding and testing the safety interlock system.
Driving Operations
Driving Forward or Backward
Instructions for controlling machine movement.
Driving and Height Adjustment
Driving Forward and Backward Procedures
Detailed steps for controlling forward and backward movement.
Adjusting the Height-of-Cut
How to adjust the mower deck cutting height.
Deck Roller Adjustment
Adjusting Anti-Scalp Rollers
Procedures for adjusting outside and center anti-scalp rollers.
Seat and Machine Handling
Positioning the Seat
Adjusting seat position for comfort and control.
Pushing the Machine by Hand
Instructions for manually moving the machine.
System Operations
Rollover Protection and Side Discharge
Information on ROPS and operating with side discharge.
Transporting and Loading Machines
Machine Transport Safety
Guidelines for safely transporting the mower.
Loading Machine Safety Precautions
Warnings and procedures for loading the machine onto trailers.
Mowing Tips and Techniques
Mowing Strategies and Best Practices
Advice on mowing techniques, grass conditions, and cleaning.
Recommended Maintenance Schedule
Service Intervals and Procedures
A table outlining maintenance tasks based on operating hours.
Servicing Cutting Blades
Inspecting and Checking Blades
Procedures for inspecting blades for sharpness, wear, and damage.
Blade Maintenance
Removing and Sharpening Blades
Steps for removing, sharpening, and balancing mower blades.
Blade and Air Cleaner Service
Installing Mower Blades
Instructions for installing mower blades correctly.
Servicing the Air Cleaner
Procedures for removing, cleaning, and replacing air cleaner elements.
Engine Oil and Filter Service
Installing Air Cleaner Elements
How to correctly install foam and paper air cleaner elements.
Engine Oil Level and Change Procedures
Checking oil level and changing engine oil.
Engine Oil Filter and Spark Plug Service
Changing the Oil Filter
Steps for replacing the engine oil filter.
Spark Plug Inspection and Removal
How to check and remove spark plugs.
Spark Plug and Fuel Filter Service
Installing Spark Plugs
Procedure for installing new or cleaned spark plugs.
Fuel Filter Replacement and Fuel Tank Draining
Replacing the fuel filter and draining the fuel tank safely.
Cooling System and Lubrication
Cleaning the Cooling System
How to clean cooling fins and engine shrouds.
Greasing and Lubrication Procedures
Guidelines for greasing machine components.
Greasing and Lubrication Points
Greasing Caster Pivots and Bearings
Procedures for lubricating front caster pivots and spindle bearings.
Light Oil Lubrication and Tire Pressure
Lubricating specific points and checking tire pressure.
Adjustments and Hydraulic System
Wheel Hub and Caster Pivot Adjustments
Adjusting wheel hub nuts and caster pivot bearings.
Checking Hydraulic Fluid Level
Procedure for checking the hydraulic fluid level.
Hydraulic System Maintenance
Hydraulic Fluid Level Check and Warnings
Detailed steps for checking hydraulic fluid and associated warnings.
Replacing the Hydraulic Filter
Steps for changing the hydraulic filter.
Hydraulic System Bleeding and Lines
Bleeding the Hydraulic System
Procedure to bleed air from the hydraulic system.
Checking Hydraulic Lines
Inspecting hydraulic lines for leaks and wear.
Handle Neutral Adjustment (Continued)
Adjusting the Handle Neutral Position
Steps to adjust the neutral position of the control levers.
Tracking and Parking Brake Adjustment
Adjusting the Tracking
Aligning the machine to track straight.
Adjusting the Parking Brake
Checking and adjusting the parking brake mechanism.
Battery Service and Fuses
Servicing the Fuse
Locating and replacing fuses.
Checking Battery Electrolyte Level
Procedure for checking and maintaining battery electrolyte levels.
Battery Installation and Removal
Installing the Battery
Steps for correctly installing the battery in the machine.
Removing the Battery
Safety procedures for removing the battery.
Battery Charging and Mower Leveling
Charging the Battery
Safe procedures for charging the battery.
Adjusting the Mower Level
How to ensure the mower deck is level.
Mower Leveling and Deck Cleaning
Mower Level Adjustment Procedures
Detailed steps for adjusting the mower deck level.
Cleaning Under the Deck
Instructions for removing grass buildup from the mower deck underside.
Arm, Belt, and Pulley Adjustments
Adjusting the Push Arms
Adjusting push arms for proper tension.
Inspecting and Replacing Belts
Checking belts for damage and replacing them.
Drive Belt and Grass Deflector Replacement
Replacing the Pump Drive Belt
Steps for replacing the pump drive belt.
Replacing the Grass Deflector
Procedure for replacing the grass deflector.
Waste Disposal and Mercury Switch
Waste Disposal Procedures
Guidance on disposing of engine oil, hydraulic oil, and coolant.
Mercury Tilt Switch Handling and Disposal
Information on mercury switches, their hazards, and disposal.
Wiring Diagram
Electrical System Wiring Diagram
Visual representation of the machine's electrical system.
Cleaning and Storage Procedures
Preparing the Machine for Storage
Detailed steps for cleaning and storing the mower for extended periods.
Troubleshooting Engine Issues
Starter and Engine Start Problems
Common causes and solutions for starting issues.
Engine Power Loss and Overheating
Troubleshooting steps for engine power loss and overheating.
Troubleshooting Mechanical Issues
Vibration and Drive System Problems
Solutions for abnormal vibration and drive system failures.
Cutting Height and Blade Issues
Diagnosing and fixing uneven cutting height and blade problems.
Troubleshooting Blade Rotation
Blade Rotation Problems
Causes and corrective actions when blades do not rotate.
Toro Warranty Information
Warranty Coverage and Owner Responsibilities
Details on product warranty, covered items, and owner duties.
Obtaining Warranty Service
Instructions on how to get warranty service and contact information.

Table of Contents