Table of Contents
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Installation and Service Instruction
G. C. APPLIANCE No:
Hero 30: 41-260-01
Hero 40: 41-260-02
Hero 50: 41-260-03
Hero
Lightweight Cast Iron boiler
30, 40, 50, 60, 75, 90
To be left with user adjacent to gas meter
Hero 60: 41-260-04
Hero 75: 41-260-05
Hero 90: 41-260-06
0 0 8 6
Hero 40 PROPANE: 41-260-07
Hero 60 PROPANE: 41-260-08
EC 0087/BN/41
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Table of Contents
Related Manuals for Halstead Hero 50
Summarization of Contents
Introduction
Control of Substances Hazardous to Health
Information on hazardous substances and precautions during installation and handling.
Manual Handling Guidance
Advice on lifting and handling the appliance safely due to its weight.
Insulation Material
Details about the insulation material used in the appliance.
Technical Specifications
Gas Categories, Performance Data, and Connections
Boiler's gas type, performance metrics, and pipe connection sizes.
General Specifications
General technical details and specifications for various boiler models.
Overall Dimensions and Minimum Clearances
Physical size, dimensions, and required clearances for installation.
Air/Flue Duct Specification
Requirements and guidelines for air and flue duct installations.
Horizontal Flue Specifications
Specific requirements for standard and side horizontal flue configurations.
Vertical Flue Specifications
Specific requirements for vertical flue configurations.
SE-Duct Applications
Specific installation notes and requirements for SE-Duct applications.
Installation Requirements
Statutory Requirements
Legal and regulatory compliance for boiler installation.
Boiler Location
Guidelines for selecting the appropriate installation site for the boiler.
Flue Terminal Position
Recommendations for safe and effective flue terminal placement.
Ventilation Requirements
Details on necessary ventilation for the appliance.
Gas Supply
Requirements for gas supply connection and availability.
Data Label
Information presented on the appliance's data label.
Electrical Supply
Specifications and requirements for the electrical power supply.
Central Heating Water Systems
Guidance on connecting the boiler to central heating water systems.
Open Vented Systems
Specific installation details for open vented heating systems.
Sealed Systems
Specific installation details for sealed heating systems.
Installing the Appliance
Unpacking the Appliance
Steps involved in unboxing the boiler and its components.
Preparing the Wall / Appliance
Tasks to perform on the wall and appliance before mounting.
Rear Outlet Flue
Instructions for preparing and installing the rear flue outlet.
Top Outlet Flue
Instructions for preparing and installing the top flue outlet.
Air/Flue Duct Installation (Horizontal)
Guidance for installing horizontal air and flue ducting.
Preparing the Horizontal Duct
Steps for preparing the horizontal flue duct components.
Installing the Horizontal Duct from Inside the Building
Method for installing horizontal flue duct from the interior.
Installing the Horizontal Duct from Outside the Building
Method for installing horizontal flue duct from the exterior.
Preparing and Installing the Vertical Duct
Guidance for preparing and installing vertical flue ducting.
Gas Connection
Procedure for connecting the gas supply to the appliance.
Water Connections
Procedure for connecting the water pipes to the appliance.
Wiring Instructions
General guidelines for electrical wiring of the appliance.
Fully Pumped 'S' Plan
Wiring diagram for S-plan central heating systems.
Fully Pumped 'Y' Plan
Wiring diagram for Y-plan central heating systems.
UPP15-50 Pump Plan - Wiring Centre Connections
Wiring diagram for specific UPP15-50 pump plans.
Typical Programmer
Example wiring configuration for a typical programmer.
Commissioning and Testing
Open Vented Water Systems
Procedures for commissioning open vented heating systems.
Sealed Water Systems
Procedures for commissioning sealed heating systems.
Users Instructions
Guidance for installers on explaining appliance operation to users.
Boiler Logbook
Information on completing and using the boiler logbook.
Routine Servicing
Checking the Operation of the Appliance
Initial checks to perform before servicing the appliance.
Commencing with Servicing
Steps to begin the routine servicing procedure.
Fan Assembly
Procedure for servicing the fan assembly.
Burner, Ignition & Injector Servicing
Servicing procedures for the main burner, ignition, and injector.
Air Pressure Switch Tubes and Heat Exchanger
Servicing checks for air pressure switch tubes and heat exchanger.
Re-assembly
Steps for reassembling components after servicing.
Re-commissioning
Post-servicing checks and re-commissioning procedures.
Replacement of Parts
Overheat Cut Off, Flow Sensor, and Air Pressure Switch
Replacing overheat cut-off, flow sensor, and air pressure switch.
Electronic Diagnostic and Ignition Sequence Control Board
Procedure for replacing the main electronic control board.
Fan, Main Burner, and Injector Replacement
Replacing the fan assembly, main burner, and injector.
Gas Valve and Ignition Electrode Replacement
Replacing the gas valve and ignition/flame sensing electrode.
Combustion Chamber Insulation
Procedures for replacing combustion chamber insulation panels.
Front Panel Insulation
Replacing the insulation on the front panel.
Side Panel Insulation
Replacing the insulation on the side panels.
Internal Wiring Diagrams
Internal Wiring Diagram 37
Diagram illustrating internal electrical connections and components.
Internal Wiring Diagram 38
Second diagram showing internal electrical layout and wiring.
Fault Finding
Fault Finding Flowchart
A flowchart to diagnose and troubleshoot appliance issues.
Short Parts List
Component Part Numbers
List of main appliance components with part numbers.
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