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Halstead Eden CBX 24 Installation & Servicing Instructions Manual

Eden x type combination and sealed system condensing boilers
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See also: Instructions for Installation and Servicing
751030 MANUAL (NEW)
21/9/10
CBX 24, 32 & 38
Supplied By www.heating spares.co Tel. 0161 620 6677
08:39
Page 1

INSTALLATION AND SERVICING INSTRUCTIONS

C O M B I N AT I O N A N D S E A L E D S Y S T E M C O N D E N S I N G B O I L E R S
Eden X Type
SBX 30
TO BE GIVEN TO THE USER
G.C. Appliance No. 47-260-05 (Eden CBX 24)
G.C. Appliance No. 47-260-04 (Eden CBX 32)
G.C. Appliance No. 47-260-14 (Eden CBX 38)
G.C. Appliance No. 41-260-13 (Eden SBX 30)
G.C. Appliance No. 47-260-07 (Eden CBX 24 Propane)
G.C. Appliance No. 47-260-06 (Eden CBX 32 Propane)
G.C. Appliance No. 47-260-15 (Eden CBX 38 Propane)
G.C. Appliance No. 41-260-16 (Eden SBX 30 Propane)
0086
EC 87/BP/35

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  • Page 1: Installation And Servicing Instructions

    G.C. Appliance No. 47-260-04 (Eden CBX 32) G.C. Appliance No. 47-260-14 (Eden CBX 38) G.C. Appliance No. 41-260-13 (Eden SBX 30) G.C. Appliance No. 47-260-07 (Eden CBX 24 Propane) G.C. Appliance No. 47-260-06 (Eden CBX 32 Propane) G.C. Appliance No. 47-260-15 (Eden CBX 38 Propane) G.C.

  • Page 2: Table Of Contents

    Important Information ......... . . 1 The Halstead, Eden CBX, and Eden SBX range are, high efficiency INTRODUCTION General Description .
  • Page 3 751030 MANUAL (NEW) 21/9/10 08:39 Page 4 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 4: Important Information

    751030 MANUAL (NEW) 21/9/10 08:39 Page 5 IMPORTANT INFORMATION GENERAL DESCRIPTION IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE The appliances incorporate a microprocessor based, fully modulating INSTALLED BY COMPETENT PERSONS, (i.e. CORGI REGISTERED air/gas ratio control system with direct burner ignition, which provides INSTALLERS) IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION a modulated heat output to either central heating (CH) or domestic hot water (DHW) demands, and with internal frost protection provided as...

  • Page 5: Technical Specifications

    (G31 (Propane) with a regulated gas supply at 37 mbar (14.9 in.wg) 2H3P Eden CBX 38, Eden CBX 32, Eden CBX 24, Eden SBX 30: inlet pressure). (G20 with a governed gas supply at 20 mbar (8 in.wg) inlet...
  • Page 6 751030 MANUAL (NEW) 21/9/10 08:39 Page 7 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 7 751030 MANUAL (NEW) 21/9/10 08:39 Page 8 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 8: General Specifications

    751030 MANUAL (NEW) 21/9/10 08:39 Page 9 Appliance CBX38 CBX32 CBX24 SBX30 CBX38 CBX32 CBX24 SBX30 Propane Propane Propane Propane Design Domestic Hot Water l/min 15.6 13.1 15.6 13.1 Performance raised 35 °C (gpm) (3.4) (2.8) (2.2) (3.4) (2.8) (2.2) DHW Specific Rate (D) EN 625 l/min 18.1...

  • Page 9: Overall Dimensions & Minimum Clearances

    751030 MANUAL (NEW) 21/9/10 08:39 Page 10 Connections CBX32 CBX24 SBX30 CBX38 15 mm compression 22 mm compression CH flow 22 mm compression CH return 22 mm compression DHW inlet CBX appliance only 15 mm compression DHW outlet CBX appliance only 15 mm compression DHW return SBX appliance only 22 mm compression...

  • Page 10: Short Parts List

    751030 MANUAL (NEW) 21/9/10 08:39 Page 11 SHORT PARTS LIST Refer to Figure 54 G C Part No. Description No off Makers Pt No. Ignition Electrode 988526 Detection Electrode 988527 Spark generator Unit incl. spark leads 500665 Gas Control Valve - NG/LPG (CBX24/32 SBX30) 988315 Gas Control Valve - NG/LPG (CBX38) 988640...

  • Page 11: Control Pcb

    751030 MANUAL (NEW) 21/9/10 08:39 Page 12 9.21 CONTROL PCB PCB HOUSING Refer to Figures 19, 24 & 52 NG/Propane Electrical Securing a) Ensure supply voltage is isolated. chip card Connectors Screws b) Lower the controls front panel and lower the control fascia panel. c) Unplug the electrical leads from the PCB.
  • Page 12 751030 MANUAL (NEW) 21/9/10 08:39 Page 13 FLUE OPTIONS Chimney flue liner kit - Part no. 956082 Vertical flue kit - Part no. 956081 Vertical flue kit - Part no. 956081 Raised external flue outlet kit External vertical flue kit - Part no.
  • Page 13 751030 MANUAL (NEW) 21/9/10 08:41 Page 14 GRAPH A Reduction in heat input as flue length increases 102.0 101.0 100.0 99.0 98.0 97.0 96.0 95.0 94.0 93.0 92.0 Flue Length (m) Horizontal flues (C ) up to 10m in length, or equivalent, may be used, however a reduction in the heat input will occur.

  • Page 14: Condensate Drain System

    751030 MANUAL (NEW) 21/9/10 08:41 Page 15 FLUE SENSOR PLATE HEAT EXCHANGER PRIMARY FLOW PIPE FIBRE WASHER FILTER FLUE SENSOR PLATE HEAT EXCHANGER 9.18 CONDENSATE DRAIN SYSTEM Refer to Figure 27 a) Ensure supply voltage is isolated. b) Open the drain sump cap, while holding a receptacle beneath to 9.17 PLATE HEAT EXCHANGER AND capture any condensate.

  • Page 15: Expansion Vessel

    751030 MANUAL (NEW) 21/9/10 08:41 Page 16 9.13 9.15 EXPANSION VESSEL WATER TEMPERATURE SENSORS Refer to Figure 48 Refer to Figure 49 a) Ensure supply voltage is isolated. a) Ensure supply voltage is isolated. b) Drain down the appliance; refer to section 9.24. b) Disconnect the electrical lead from the sensor to be changed.
  • Page 16 751030 MANUAL (NEW) 21/9/10 08:41 Page 17 It has to be noted that the flue duct is under pressure when the appliance KIT E CHIMNEY FLUE LINER KIT is in operation and the duct can leak poisonous carbon monoxide if the (B23) - PART NO.
  • Page 17 751030 MANUAL (NEW) 21/9/10 08:41 Page 18 FLUE LENGTHS Length supplied in standard kit - horizontal 815mm Max horizontal length (from boiler to chimney - 60/100mm) 2000mm Min horizontal length (from boiler to chimney - 60/100mm) 100mm Max vertical length (from boiler to chimney - 60/100mm) 2000mm Min vertical length (from boiler to chimney - 60/100mm) 200mm...

  • Page 18: Diverter Valve Motorised Head

    751030 MANUAL (NEW) 21/9/10 08:41 Page 19 9.11 9.12 DIVERTER VALVE MOTORISED HEAD HYDROBLOCK ASSEMBLY Refer to Figure 46 Refer to Figure 47 a) Ensure supply voltage is isolated. a) Ensure supply voltage is isolated. b) Disconnect the electrical leads to the pump head and diverter valve b) Disconnect the electrical lead to the diverter valve motorised head.

  • Page 19: Flue Hood

    751030 MANUAL (NEW) 21/9/10 08:41 Page 20 j) Disconnect the condensate drainpipe from the condensate drainpipe i) Open the isolating cocks and vent air from the system using the sump adaptor; refer to section 9.18. manual air vent. Re-pressurise the system as necessary and check for water leaks.

  • Page 20: Additional Concentric Flue Kits

    751030 MANUAL (NEW) 21/9/10 08:41 Page 21 2.8.1 ADDITIONAL CONCENTRIC FLUE KITS PLUME DIVERTER TERMINAL INSTALLATION The following additional concentric kits are available as optional extras. Plume Diverter Kit Part No: 956103 Flue Extension Ducts - 1000 mm and 500 mm long, (each duct extends the flue length by up to 950 mm and 450 mm respectively).

  • Page 21: Appliance Hydraulic Circuits

    751030 MANUAL (NEW) 21/9/10 08:41 Page 22 The diverter allows the terminal clearance to be reduced as follows (see diagrams below): Clearance H – From a surface facing the terminal - 600mm. Clearance F – From internal or external clearances - 300mm. b) Choose the direction required to deflect the flue products (left or right only) c) Push the diverter elbow onto the angled outlet of the flue terminal...
  • Page 22 751030 MANUAL (NEW) 21/9/10 08:41 Page 23 BURNER COMBUSTION CHAMBER REAR INSULATION Refer to Figures 38, 39 & 40 Refer to Figure 42 a) Ensure supply voltage is isolated, and that the gas supply is isolated. a) Ensure supply voltage is isolated, and that the gas supply is isolated. b) Remove the gas control valve, fan &...
  • Page 23 6.1, and compared to the values stated section 2.3. If the measured value does not correspond to the Performance Data, then contact: Halstead Boilers Ltd. Service Help line: 0844 371 1111. Always seal the gas valve adjustment screw with paint after adjustment Refer to Figures 35, 36, &...
  • Page 24 751030 MANUAL (NEW) 21/9/10 08:41 Page 25 Domestic Hot Water Mode (CBX) FLUE PRODUCTS PRIMARY HEAT EXCHANGER BURNER & BURNER FLANGE EXPANSION VESSEL CH FLOW THERMISTOR PRIMARY FLOW CH RETURN THERMISTOR AUTOMATIC AIR VENT RETURN PUMP & HYDROBLOCK CONDENSATE DHW COLD TRAP INLET PRIMARY...

  • Page 25: Installation Requirements

    THE FOLLOWING LIMITATIONS MUST BE OBSERVED WHEN SITING THE APPLIANCE: For further information contact: Halstead Boiler Ltd, Service Help Line: 0844 371 1111. a) The appliance is not suitable for external installations. The position selected for installation should be within the building,...
  • Page 26 6.1, and compared to the values stated in Performance Data, section 2.2. If the measured value does not correspond to the Performance Data, then contact: Halstead Boilers Ltd. Service Help line: 0844 371 1111. 9.3.2 COMBUSTION CHECK SET-UP...

  • Page 27: Replacement Of Parts

    751030 MANUAL (NEW) 21/9/10 08:42 Page 28 REPLACEMENT OF PARTS Before commencing any service operation, ISOLATE the mains electrical e) Check that electrode is aligned as detailed in Figures 26(a) or 26(b). supply and TURN OFF the gas supply at the main service cock. f) Re-assemble in reverse order.

  • Page 28: Condensate Disposal

    751030 MANUAL (NEW) 21/9/10 08:42 Page 29 d) If the appliance is installed in a room or internal space with other FLUE TERMINAL POSITION opened flued appliances, then the size of the air vent necessary should be calculated in accordance with BS 5440-2 Table 2. e) Where an open flued system is used, and the flue duct air inlet is within a compartment then high and low level air vents are necessary in the compartment, the size of the vents should be...

  • Page 29: Domestic Hot Water System

    NOTE: British Standard BS7593: 1992 stresses the importance of cleansing and flushing of the system to ensure it continues to run efficiently with the minimum of maintenance necessary. Halstead Boilers fully support this professional approach and recommend that the system is cleansed with an effective chemical cleanser and protected long term with a suitable inhibitor.
  • Page 30 751030 MANUAL (NEW) 21/9/10 08:42 Page 31 LED CODE FAULT/EFFECT REASON ACTION 1 2 3 4 ● Check no air is in heat exchanger/CH system ● Check pump operation ● Check diverter valve operation ❍❍❍● Overheated appliance Water temperature greater than 105 °C ●...

  • Page 31: Diagnostic Led Indicators

    751030 MANUAL (NEW) 21/9/10 08:42 Page 32 FAULT FINDING For further information contact: Halstead Boilers Ltd. Service Help line: GENERAL 0844 371 1111. Before looking for a fault condition, check that: DIAGNOSTIC LED INDICATORS ● The mains electrical supply is turned on.
  • Page 32 It is also recommended to fit TRV’s on all radiators except in rooms with a room thermostat For information please contact Halstead Boilers NOTE (SBX circuit): For detailed system designs see the seperate booklet supplied Technical Helpline: 0844 371 1111 with the boiler.

  • Page 33: Electricity Supply

    The mains cable must be at least 0.75 mm2 (24/0.2 mm) PVC appliances. insulated to BS 6500 table 16. For further information contact: Halstead Boilers Ltd, Service Helpline: c) THIS APPLIANCE MUST BE EARTHED. Failure to provide a 0844 371 1111.
  • Page 34 751030 MANUAL (NEW) 21/9/10 08:43 Page 35 INTERNAL WIRING DIAGRAMS 7.1 FUNCTIONAL FLOW WIRING DIAGRAM Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 35: Sealed Water System

    751030 MANUAL (NEW) 21/9/10 08:43 Page 36 CONDENSATE DRAIN SUMP ADAPTOR PIPE RETAINING CLIP FLOW TUBE MAINS COLD INLET TRAP TUBE CONICAL FILTER LOCK NUTS SEALING WASHER FLOW REGULATOR CONDENSATE DRAIN SUMP CAP DRAIN FLOW TURBINE SEALED WATER SYSTEM RE-ASSEMBLY & RE-COMMISSIONING a) Check the operation of the pressure relief valve as described in a) Re-assemble all components in reverse order.

  • Page 36: Appliance Installation

    751030 MANUAL (NEW) 21/9/10 08:43 Page 37 APPLIANCE INSTALLATION Before installing the appliance, check that the chosen location is g) Enter the bottom two fixing screws into the wall plugs and tighten suitable (section 3.2) and that the requirements for flue position (section up all four screws.

  • Page 37: Mounting The Appliance

    751030 MANUAL (NEW) 21/9/10 08:43 Page 38 2.5º 11(a) REAR FLUE 11(b) SIDE FLUE 97mm - CBX 24/32 & SBX 30 105mm - CBX 38 POSITION OF 225.2 DUCT HOLE 225.2 97mm - CBX 24/32 & SBX 30 105mm - CBX 38 POSITION OF WALL MOUNTING PLATE MOUNTING THE APPLIANCE...

  • Page 38: Condensate Drain

    751030 MANUAL (NEW) 21/9/10 08:43 Page 39 COMBUSTION CHAMBER & 26A SPARK ELECTRODE HEAT EXCHANGER Inspect the inside of the combustion chamber for debris. If necessary, clean the inside of the tubes with a soft brush. Do not brush the insulation at the rear, check the integrity of the combustion chamber insulation panels, if damaged they will require replacement.
  • Page 39 751030 MANUAL (NEW) 21/9/10 08:43 Page 40 FLUE GAS SENSOR MANUAL BLEED VALVE PRIMARY HEAT EXCHANGER COMBUSTION CHAMBER BURNER ASSEMBLY FRONT COVER CH FLOW THERMISTOR IGNITION ELECTRODE EXPANSION VESSEL DETECTION ELECTRODE IGNITION MODULE OFFSET PRESSURE TEST POINT CONDENSATE DRAIN PIPE CH RETURN THERMISTOR MAX CO THROTTLE...

  • Page 40: Gas Connection

    751030 MANUAL (NEW) 21/9/10 08:43 Page 41 GAS CONNECTION PRESSURE RELIEF VALVE CONNECTION The safety valve is located at the bottom RHS of the appliance. Connect Refer to Figure 12 the copper tail provided, to the safety valve outlet, and then connect a Connect the gas supply pipe to the gas service cock.

  • Page 41: Electrical Connections

    751030 MANUAL (NEW) 21/9/10 08:44 Page 42 130mm Dia. HOLE WITH WALL LINER INTERNAL WALL SEALING RING FIBRE SEAL FITTED EXTERNAL WALL SEALING RING 1 INSERT ASSEMBLED FLUE SYSTEM FROM INSIDE 3 SLIDE THE ROOM. INTERNAL EXTERNAL WALL 2 ALIGN ASSEMBLED FLUE WALL SEALING RING SYSTEM ELBOW TO...

  • Page 42: Routine Servicing

    751030 MANUAL (NEW) 21/9/10 08:44 Page 43 ROUTINE SERVICING To ensure continued efficient operation of the appliance, it is e) Unscrew the screw holding the gas valve lead plug, and disconnect recommended that it is checked and serviced as necessary at regular the plug.

  • Page 43: Other Features

    Boiler Chip Card (BCC). b) Explain and demonstrate the lighting and shutdown procedures. For further information contact: Halstead Boilers Ltd, Service Help Line: c) Advise the householder on the efficient use of the system, including 0844 371 1111.

  • Page 44: Commissioning

    751030 MANUAL (NEW) 21/9/10 08:44 Page 45 COMMISSIONING & TESTING 1) Check that the CH flow, return, (and DHW return on SBX appliance FILLING THE WATER SYSTEM if used), isolating valves are in the open position. 2) Fill the system with water using one of the approved methods Before commissioning the appliance, the whole gas installation described in section 3.7 to about 2.0 bar, (filling loop provided on including the meter MUST be purged and tested for gas tightness in...

  • Page 45: Commissioning The Appliance

    Carbon Dioxide levels are outside the range c) The two CH lights (3&4) will flash continuously - the boiler is now quoted, call Halstead Boilers Ltd Technical Helpline running at minimum rate. on 0844 371 1111. If in doubt ASK!

  • Page 46: Dhw Flow Rate (Cbx Appliances Only)

    751030 MANUAL (NEW) 21/9/10 08:44 Page 47 NOTE: On the CBX 38, the inlet pressure test point is situated on the gas service cock. INLET PRESSURE TEST POINT DHW FLOW RATE (CBX APPLIANCES ONLY) LOCKOUT INDICATION A flow regulator is supplied factory fitted to the appliance to ensure that In the event of failure during an ignition sequence, (5 attempts) the no adjustment is necessary.
  • Page 47 751030 MANUAL (NEW) 21/9/10 08:44 Page 48 Glen Dimplex Boilers, Stoney Lane, Prescot Merseyside L35 2XW. For telephone enquiries call: 0844 371 1111. Website: www.glendimplexboilers.com Part of the Glen Dimplex Group Glen Dimplex Boilers is continuously improving its products and may therefore change specifications without prior notice. The statutory rights of the consumer are not affected.

This manual is also suitable for:

Eden sbx 30

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