TORO Z MASTER PROFESSIONAL 6000 74927 OPERATOR'S MANUAL Pdf Download

Safety Instructions and Warnings

Emphasizes following safety instructions to reduce injury potential from improper use or maintenance.

Machine Modifications

Modifications must only be made by the manufacturer or an Authorized Toro Dealer.

Amputating Hazard Warning

Product can amputate hands/feet; follow safety instructions to avoid injury or death.

Owner's Responsibility for Accidents

The owner/user is responsible for accidents, injuries, or property damage.

Operator and Mechanic Training

All operators and mechanics should be trained and familiar with equipment operation and safety signs.

Preparation and Safe Operation

Pre-Operation Checks

Check terrain, wear appropriate clothing, inspect area, verify controls and shields function properly.

General Operating Precautions

Operate in well-lit areas, avoid hazards, use caution on slopes, slow down for turns, keep clear of moving parts.

Safe Handling of Fuels

Extreme care needed for gasoline handling due to flammability and explosion risk. Follow all fueling safety rules.

Maintenance and Storage Procedures

Maintenance and Storage Preparation

Steps before maintenance: disengage PTO, stop engine, remove key. Park on level surface.

Toro Mower Safety Guidelines

Product can amputate/throw objects. Designed for grass cutting. Follow all safety instructions.

General Toro Operation Safety

Keep area clear, avoid hot parts, use Toro-approved attachments, check clearances, use caution on slopes.

Slope Operation Safety

Use extra caution on slopes, remove obstacles, watch for hazards, avoid drop-offs and sudden changes.

Rollover Protection System (ROPS) and Service

ROPS and Seat Belt Usage

Keep ROPS raised and locked, use seat belt to avoid rollover injury or death.

Service Precautions

Do not store fuel near flame, keep fasteners tight, do not interfere with safety devices, use Toro parts.

Slope Indicator

Slope Measurement and Usage Guidelines

Use slope chart to determine safe operating angle (max 15 degrees).

Safety and Instructional Decals

Decal Identification and Purpose

Decals provide safety and operational instructions. Replace damaged decals.

Key Control Panel Indicators

Diagrams showing control panel layout, including speed, neutral, and reverse.

Safety Decals and Baffle Adjustment

Rollover Protection and Moving Parts Warnings

Warnings regarding ROPS usage and staying away from moving parts.

Adjustable Baffle and Fuse Information

Information on adjustable baffle positions and identification of fuses.

Machine Identification and Safety Labels

Manufacturer's Mark and Hydro Oil

Indicates original manufacturer part and recommends hydro oil type.

Control Panel and Spark Arrester Warnings

Identifies control panel features and a California spark arrester warning.

Parking Brake and Safety Labels

Shows parking brake operation and critical safety labels for fuel leak and thrown object hazards.

Fuel Gauge and Control Operation

Fuel Gauge and Tank Filling

Describes fuel gauge and warns against overfilling the fuel tank.

Control Lever Functions and Specifications

Identifies control levers and provides torque specifications for maintenance.

Height-of-Cut Adjustment

Details height-of-cut settings and key removal for maintenance.

Battery Safety and Warnings

Battery Symbols and Hazards

Explains battery symbols and hazards like explosion, fire, caustic liquid, and lead content.

General Electrical Safety Precautions

Warnings about operator training, hearing protection, keeping guards in place, and pre-operation checks.

Maintenance Intervals and Slope Safety

Maintenance Schedule and Lubrication

Outlines maintenance intervals for hydraulic oil, tire pressure, and lubrication.

Slope and Ramp Safety Warnings

Critical warnings about tipping hazards on slopes and ramp loading safety.

Product Overview and Controls

Mower Component Identification

Diagram identifying major mower components like deck-lift pedal, roll bar, and controls.

Control Panel Layout and Functions

Explains PTO switch, choke, throttle control, and indicators like hour meter and safety interlocks.

Control Functions and Specifications

Ignition Switch and Motion Controls

Describes ignition switch positions and motion-control lever usage.

Neutral-Lock and Fuel Shutoff

Explains neutral-lock position and fuel shutoff valve operation.

Mower Specifications

Provides detailed specifications for mower width, length, height, and weight by model.

Operation: Adding Fuel and Safety

Fueling Procedures and Precautions

Detailed instructions on adding fuel, including type, location, and safety warnings regarding flammability and static electricity.

Using Fuel Stabilizer/Conditioner

Guidance on using fuel stabilizer to maintain fuel freshness and prevent system issues.

New Machine Break-in and ROPS Usage

New Machine Break-in Period

Recommended break-in period for new engines and drive systems to ensure optimal performance.

Rollover Protection System (ROPS) Operation

Critical safety information on ROPS usage, including warnings and proper operating procedures.

Engine Oil Level Check

Instructions for checking the engine oil level before operation.

Safety First: Slope Operation and ROPS

General Safety Awareness

Emphasizes reading safety information and understanding hazards like slopes and rollovers.

Slope Operation Dangers and ROPS Use

Details risks of slope operation and stresses the importance of ROPS and seat belt usage.

ROPS Raising Procedure

Step-by-step guide on how to raise the rollover protection system.

Operating Controls and Safety

Noise Level Warning and PPE

Warning about noise levels and recommendation for hearing protection and other PPE.

Parking Brake Operation

Instructions for setting and releasing the parking brake, with warnings for slope use.

Mower Blade-Control Switch (PTO)

Explanation of engaging and disengaging the PTO for blade operation.

Control Operation Details

Throttle and Choke Operation

How to operate the throttle for speed control and the choke for starting a cold engine.

Ignition Switch and Fuel Shutoff Valve

Instructions for using the ignition switch and the fuel shutoff valve.

Starting and Stopping the Engine

Engine Starting Procedure

Comprehensive steps for safely starting the engine, including safety checks and starter limits.

Engine Stopping Procedure

Safe procedure for stopping the engine, including idling and removing the key.

Safety Interlock System

Fuel Shutoff Valve for Transport

Reminder to close the fuel shutoff valve before transporting or storing the machine.

Safety Interlock System Function and Testing

Explains the safety interlock system's purpose and provides a procedure for testing its functionality.

Driving Controls

Motion-Control Levers Operation

Detailed explanation and diagrams for using motion-control levers for driving forward and backward.

Stopping the Machine and Deck Adjustment

Machine Stopping Procedure

Steps to properly stop the machine, including disengaging PTO and ignition.

Transport Lock Usage

Explanation of the transport lock's function and positions used with the deck-lift pedal.

Mower Deck Height Adjustment

Adjusting the Height-of-Cut Pin

Detailed steps for adjusting the mower deck's cutting height using the clevis pin.

Adjusting Anti-Scalp Rollers

Recommendation to adjust anti-scalp rollers when changing the cutting height.

Flow Baffle Adjustment

Adjusting Flow Baffle Cam Locks

Procedure for adjusting flow baffle cam locks for different mowing conditions.

Positioning the Flow Baffle

Recommendations for using different flow baffle positions based on grass conditions.

Seat Adjustments and Release Valves

Seat Adjustment Procedures

How to adjust the seat for suspension and position for operator comfort and control.

Drive-Wheel-Release Valve Operation

Critical safety warnings and procedure for operating drive-wheel-release valves.

Side Discharge Operation and Safety

Grass Deflector Safety and Function

Warnings about discharge opening hazards and the importance of the grass deflector.

Side Discharge Operation

Ensures grass deflector is in the down position for proper side discharge.

Transporting and Loading the Machine

Machine Transport Safety and Procedure

Safety precautions and steps for transporting the machine on a trailer or truck.

Loading Machine with Ramps

Detailed safety guidelines and procedures for loading the machine onto a trailer using ramps.

Loading Ramp Specifications

Ramp Angle and Length Requirements

Diagrams and specifications for ensuring proper ramp angle and length during loading.

Operating Tips for Mowing

Mowing Techniques and Best Practices

Tips on using fast throttle, cutting height, grass types, mowing direction, and speed for optimal results.

Blade Maintenance and Mower Cleaning

Importance of maintaining sharp blades and keeping the mower deck clean for quality cutting.

Maintenance Schedule

Recommended Maintenance Intervals and Procedures

Comprehensive table detailing maintenance tasks based on operating hours, monthly, and yearly intervals.

Lubrication Procedures

General Lubrication Guidelines

Type of grease, frequency, and general steps for lubricating machine components.

Greasing Mower Components

Specific instructions for greasing mower-deck spindles, idler arms, and caster pivots.

Lubricating Caster-Wheel Hubs

Caster-Wheel Hub Lubrication Steps

Detailed yearly procedure for lubricating caster-wheel bearings and hubs.

Engine Maintenance: Air Cleaner

Hot Surface Warning and Air Cleaner Service

Warning about hot surfaces and service intervals for air cleaner filters.

Air Cleaner Filter Removal

Steps to remove and inspect the air cleaner filters.

Air Filter Servicing and Oil Level Check

Primary and Secondary Air Filter Service

Instructions for replacing primary and secondary air filters and installing them correctly.

Engine Oil Level Check Procedure

How to check the engine oil level, including hot surface warnings and fill level cautions.

Engine Oil Change

Engine Oil Change Intervals and Procedure

Steps for changing engine oil, including warm-up, positioning, and draining procedures.

Engine Oil Filter Change

Engine Oil Filter Change Interval and Steps

Procedure and interval for changing the engine oil filter.

Spark Plug Service

Spark Plug Installation and Air Gap

Requirements for installing spark plugs, including torque and air gap specifications.

Spark Plug Removal and Condition Check

Steps for removing spark plugs and checking their condition for proper operation.

Spark Plug Installation and Fuel System

Spark Plug Installation Torque

Specification for tightening spark plugs.

Spark Arrester Inspection and Warning

Inspection, cleaning, and warnings related to the spark arrester for fire prevention.

Fuel Filter Replacement

Procedure for replacing the fuel filter, including safety precautions.

Fuel Tank and Electrical System Maintenance

Fuel Tank Servicing Restrictions

Restrictions on draining the fuel tank; dealer service recommended.

Battery Safety Warnings

Critical warnings regarding lead content, acid hazards, short circuits, and cable routing.

Battery Installation and Charging

Battery Installation Procedure

Steps for installing the battery and connecting the cables correctly.

Battery Charging Safety and Procedure

Safety warnings about charging gasses and procedure for charging the battery.

Fuse Servicing and Drive System Checks

Fuse Identification and Replacement

Location and identification of fuses, and procedure for replacement.

Seat Belt and ROPS Knob Checks

Procedures for checking seat belt condition and ROPS knob engagement.

Tracking and Tire Pressure Adjustment

Adjusting Machine Tracking

Procedure to adjust tracking if the machine pulls left or right.

Checking Tire Pressure

Importance of checking tire pressure for even cut and correct operating pressure.

Wheel Nut Torque and Caster Bearing Adjustment

Wheel Nut Torque Specifications

Specifications for wheel lug nut and wheel hub slotted nut torque.

Caster-Pivot Bearing Adjustment

Procedure for adjusting the caster-pivot bearing preload.

Clutch Shim Removal

Clutch Shim Removal Procedure

Steps to remove the clutch shim, including safety checks and gap measurement.

Cooling System Maintenance

Cleaning Engine Screen and Oil Cooler

How to clean the engine screen and oil cooler for proper cooling.

Cleaning Engine Cooling Fins and Shrouds

Procedure for cleaning engine cooling fins and shrouds for optimal performance.

Hydraulic Unit Shroud Cleaning

Hydraulic Unit Shroud Cleaning Procedure

Steps to clean debris from hydraulic unit shrouds.

Brake Maintenance

Adjusting the Parking Brake

Detailed procedure for adjusting the parking brake to ensure proper function.

Belt Maintenance

Inspecting and Replacing Mower Belts

How to inspect belts for wear and the procedure for replacing the mower belt.

Hydraulic Pump-Drive Belt Replacement

Hydraulic Pump-Drive Belt Replacement Procedure

Steps to replace the hydraulic pump-drive belt.

Controls System Maintenance

Adjusting Control-Handle Position

How to adjust the control handle height for operator preference.

Motion-Control Linkage Adjustment

Motion-Control Linkage Adjustment Procedure

Steps to adjust the motion-control linkage to prevent neutral creep.

Motion-Control Damper and Neutral-Lock Adjustment

Adjusting Motion-Control Damper

How to adjust the motion-control damper for desired lever resistance.

Adjusting Motion Control Neutral-Lock Pivot

How to adjust the neutral-lock pivot for desired lever resistance.

Hydraulic System Maintenance

Hydraulic Oil Type and Level Check

Specifications for hydraulic oil and procedure for checking the oil level.

Hydraulic Oil Escape Hazard

Serious warning about the dangers of high-pressure hydraulic oil escaping.

Hydraulic Filters and Oil Replacement

Hydraulic Filter and Oil Change Intervals

When to change hydraulic filters and oil based on usage hours and oil type.

Hydraulic Filter Replacement Procedure

Steps for replacing the hydraulic filter and associated components.

Mower Deck Maintenance

Setting Up and Leveling the Mower Deck

Procedures for preparing and leveling the mower deck for an optimal cut.

Mower Deck Lift Adjustment

Adjusting Deck Lift Assembly

Steps to fine-tune the deck lift assembly and single-point system for correct cutting height.

Servicing Cutting Blades

Blade Inspection and Replacement

Importance of inspecting and replacing blades for quality cut and safety.

Blade Inspection Procedure

How to inspect cutting edges and blade areas for wear or damage.

Blade Condition and Replacement

Checking for Bent Blades

Procedure to check if blades are bent and the associated safety warning.

Blade Removal and Sharpening

Steps for removing blades and sharpening them to maintain balance and cutting edge.

Blade Installation and Mower Deck Removal

Installing the Blades

Procedure for installing blades correctly, ensuring proper orientation and torque.

Mower Deck Removal Safety and Procedure

Warning about stored energy in deck-lift arms and steps for removing the mower deck.

Mower Deck Removal Details

Deck Hardware and Strut Securing

Steps for removing deck hardware and securing deck struts during mower deck removal.

Grass Deflector and Cleaning

Grass Deflector Safety and Replacement

Warnings about discharge opening hazards and procedure for replacing the grass deflector.

Cleaning Under Mower and Waste Disposal

Instructions for cleaning the mower underside and disposing of waste materials properly.

Storage and Machine Preparation

Cleaning and Storing the Machine

Comprehensive steps for preparing and storing the machine for non-use periods.

Fuel Stabilization for Storage

How to prepare fuel for storage, including using stabilizer and time limits.

Troubleshooting Engine and Drive Issues

Engine Starting Problems

Common causes and corrective actions for when the starter does not crank or the engine starts hard.

Engine Power Loss and Overheating

Troubleshooting steps for engine power loss and overheating issues.

Steering and Tracking Issues

Causes and solutions for the mower pulling to the left or right.

Troubleshooting Machine Operation

Machine Drive and Vibration Issues

Troubleshooting for when the machine does not drive or vibrates abnormally.

Cutting Quality and Blade Rotation Problems

Solutions for uneven cutting height, blades not rotating, or clutch engagement issues.

Schematics

Wire Diagram

Detailed wiring diagram for the machine's electrical system.

Toro Warranty Information

Warranty Coverage Details

Explains warranty periods for various products and components.

Obtaining Warranty Service

Steps to follow for obtaining warranty service, including dealer contact.

Owner Responsibilities and Exclusions

Owner's maintenance duties and items/conditions not covered by the warranty.

Toro Z Master Professional 6000 74927 Operator's Manual

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Toro Z Master Professional 6000 74927 Operator's Manual

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