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Workshop Manual
TE 125 2011
SMS4 2011
Part. N. 8000H4704 (07-2010)

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Table of Contents
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Summarization of Contents

Foreword
Useful Tips for Service
Recommendations for effective service work and problem prevention.
Recommended Shop Practices
Guidelines for performing maintenance and repairs correctly.
General Information
Engine Technical Data
Detailed specifications and data for the engine components.
Chassis and Suspension Specifications
Specifications for the motorcycle's frame, forks, and rear shock.
Wheels, Tyres, and Brakes
Details on brake system, wheel sizes, and tyre specifications.
Electrical Components Location
Identification of key electrical parts and their placement.
Overall Dimensions, Weight, and Capacities
Physical size, weight, and fluid capacity specifications for the motorcycle.
Important Notices
Warranty and Vehicle Configuration
Requirements for maintaining vehicle configuration to ensure warranty validity.
Technical Data
Tightening Torque Figures
General torque specifications for standard fasteners.
Engine Torque Figures
Specific torque values for engine fasteners during assembly.
Lubrication Details
Details on where and what lubricants to use for engine parts.
Lubrication Diagrams
Diagrams illustrating lubrication flow for engine components.
Engine Overhaul
Cylinder Head Overhaul
Procedures for cylinder head removal, inspection, and installation.
Camshaft Overhaul
Steps for removing, checking, and installing camshaft and rocker arm components.
Valves and Valve Springs Overhaul
Procedures for valve and spring removal, inspection, and installation.
Piston and Cylinder Overhaul
Steps for piston and cylinder removal, inspection, and installation.
Generator and Starter Overhaul
Procedures for generator and starter motor removal, inspection, and installation.
Electric Starting Device Overhaul
Steps for removing, checking, and installing the electric starter motor.
Clutch Overhaul
Procedures for clutch removal, inspection, and installation.
Oil Pump Overhaul
Steps for oil pump removal, disassembly, check, and installation.
Gearbox Shaft and Transmission Overhaul
Procedures for gearbox shaft, transmission, and related components.
Balance Shaft Gear Overhaul
Steps for balance shaft gear removal, check, and installation.
Crankcase Overhaul
Steps for crankcase separation, checking, and assembly.
Crankshaft Overhaul
Procedures for crankshaft removal, checking, and installation.
Transmission Overhaul
Procedures for transmission components removal, checking, and installation.
Maintenance
Scheduled Maintenance and Lubrication
Regular service intervals and required checks for vehicle upkeep.
Valve Clearance Adjustment
Procedure for checking and adjusting valve clearances.
Ignition Advance Check
Procedure to check and verify ignition timing.
Measuring Compression Pressure
Steps to measure engine compression for performance checks.
Engine Oil Level Check
How to check and maintain the correct engine oil level.
Engine Oil Change
Procedure for draining and refilling engine oil.
Clutch Cable Clearance Adjustment
Steps to adjust the clutch cable free play.
Engine Cooling
Thermostat Operations
Procedures for thermostat removal, check, and installation.
Water Pump Operations
Steps for water pump removal, check, and assembly.
Carburettor Operations
Carburettor Disassembly and Check
Steps to dismantle and inspect carburettor components for wear or damage.
Carburettor Installation and Adjustment
Steps for reassembling, installing, and adjusting the carburettor.

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