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Manuals
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Cushman Manuals
Utility Vehicle
2012 Hauler 1200
Owner's manual
Cushman 2012 Hauler 1200 Owner's Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Safety
Safety
Notices, Cautions, Warnings, and Dangers
General
General Operation
Maintenance
Ventilation
Labels and Pictograms
General Specifications
Introduction
Read All of this Manual to Become Thoroughly Familiar with this Vehicle. Pay Particular Attention to All Notices, Cautions, Warnings, and
Features
General Information
Key Switch / Headlight Switch
Fuel Gauge with Low Oil Pressure Indicator
Direction Selector
Accelerator Pedal
Brake and Park Brake
Horn
Front Seats
Hip Restraint - Front
Front Lights
Brake Light/Turn Signal
Glove Box
Cup Holder
Steering Wheel
Choke
Utility Bed
Manual Lift Bed Operation
Electric Lift Bed
Operating Procedures
Serial Number Location
Before Initial Use
Operating the Vehicle
Run-In
Cold Starting
Starting and Driving
Starting the Vehicle on a Hill
Coasting
Fuel
Fuel Tank
Early Production Fuel Tank
Late Production Fuel Tank
Battery
Sun Top and Windshield
Towing a Trailer
Volt Power Outlet
Maintenance
Vehicle Cleaning and Care
Vehicle Cleaning
Common Sense Operation
Environmental Concerns
Repair
Lifting the Vehicle
Wheels and Tires
Tire Repair
Wheel Installation
Fuse Replacement
Light Bulb Replacement
Transporting Vehicle
Towing
Neutral Lock
Hauling
Service and Maintenance
Four Cycle Engine
Engine Specification
Engine Description
Checking the Oil Level
Changing the Oil
Routine Maintenance
Tire Inspection
Rear Axle
Starter/Generator Belt Tension
Adjusting the Belt
Battery Cleaning
Brakes
Periodic Brake Test for Mechanical Brakes
Air Intake and Cooling Fins
Rear Axle
Checking the Lubricant Level
Air Cleaner Inspection and Replacement
Cleaning the Air Filter Element
Lubrication
Spark Plugs
Prolonged Storage
Hardware
Capacities and Replacement Parts
Declaration of Conformity
Periodic Service Schedule
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Quick Links
1
Maintenance
2
General Specifications
3
Changing the Oil
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Owner's Guide
622010-M
ISSUED JULY 2011
REVISED FEBRUARY 2016
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Introduction
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Operating Procedures
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Maintenance
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Summarization of Contents
Welcome
Foreword
Battery Prolonged Storage
Information on battery self-discharge rates and temperature effects during storage.
Battery Disposal
Guidelines for recycling lead-acid batteries and proper handling of spills.
Safety
Safety Notices, Cautions, Warnings, and Dangers
Explanation of safety symbols and their meanings for hazard identification.
General Safety Information
Guidelines for safe driving, speed limits, and general vehicle operation.
Maintenance and Ventilation Safety
Safety considerations for vehicle maintenance and proper ventilation.
Vehicle Labels and Pictograms
Identification and explanation of safety labels and pictograms on the vehicle.
General Specifications
Vehicle Specifications and Dimensions
Detailed technical specifications, dimensions, and capacities for the vehicle models.
Introduction
Vehicle Features Overview
Description of key vehicle features and controls, including switches, pedals, and seats.
Operating Procedures
Serial Number Location
Information on identifying the vehicle's serial number and date code plates.
Before Initial Use
Essential checks and procedures required before operating the vehicle for the first time.
Starting and Driving Procedures
Instructions for starting, driving, handling hills, coasting, and vehicle control.
Fuel and Battery Systems
Guidance on safe fuel handling, fuel tank types, and battery care and operation.
Vehicle Accessories and Trailer Towing
Information on using accessories like the 12V outlet and guidelines for towing trailers.
Maintenance
Vehicle Cleaning and Care
Procedures for washing, cleaning, and maintaining the vehicle's exterior and painted surfaces.
General Operation and Safety Guidelines
Guidelines for common sense operation, environmental concerns, and responsible vehicle use.
Wheels and Tires
Instructions for tire inspection, repair, installation, and inflation pressure.
Engine Maintenance
Procedures for engine oil checks, changes, air cleaner service, and belt tension.
Periodic Service Schedule
Recommended maintenance intervals for daily, weekly, monthly, and annual service checks.
Capacities and Replacement Parts
Lists of fluid capacities, part numbers, and hardware torque specifications.
Appendix A
Declaration of Conformity
Official declaration of the vehicle's compliance with relevant European directives and standards.
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