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Cascadia CA125DC
Maintenance manual
freightliner Cascadia CA125DC Maintenance Manual
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Cascadia Maintenance Manual
Environmental Concerns and Recommendations
Descriptions of Service Publications
Page Description
Maintenance Manual Contents
Table of Contents
General Information
Index, Alphabetical
Types of Service
Determining Scheduled Maintenance Intervals
Service Schedule Table
General Information
Vehicle Maintenance Schedule Table
Vehicle Maintenance Schedule Table
Initial Maintenance (IM) Operations
M1 Maintenance Interval Operations
M2 Maintenance Interval Operations
M3 Maintenance Interval Operations
Maintenance Operation Sets Table
Recommendations for Replacement Parts
Tampering with Noise Controls Is Prohibited
Maintenance Instructions
Noise Emission Controls Maintenance
Verification of Inspections Log
Air Intake
Air Cleaner Inspection
Manual-Reset Air Restriction Indicator, Go/No-Go
Manual-Reset Air Restriction Indicator, Graduated
Air Cleaner Assembly
Mounting Isolator
Air Compressor
Air Compressor Inspection
Safety Precautions
Alternators and Starters
Alternator, Battery, and Starter Connections Check
Engine Cooling/Radiator
Pressure Relief Cap Check
Radiator Pressure-Flushing and Coolant Change
Coolant Drain Plug Location
T-Bolt Type Hose Clamp
Borg Warner (Kysor) K26RA Fan Clutch
Breeze Constant-Torque Hose Clamp Installation
Fan Clutch Check (Noise
Horton Drivemaster Fan Clutch
Horton Drivemaster Air Solenoid Valve
Horton Drivemaster Solenoid Valve Air Filter
Checking for Air Leaks (Horton Drivemaster)
Clutch
Clutch Release Bearing Lubrication
Fluid Level Check, Hydraulic Clutch Control
Typical Clutch Inspection Plate
Typical Release Bearing Grease Fitting
Fluid Change, Hydraulic Clutch Control
Pressure Bleeding
Reservoir, Hydraulic Clutch Control
Manual Bleeding
Slave Cylinder, Hydraulic Clutch Control
Clutch Replacement, Detroit Automated Transmissions
Transmission
Drain and Fill Plugs, Detroit Automated Transmissions
Oil Pump Screen, Detroit Automated Transmissions
Transmission Fluid Change and Magnetic Plug Cleaning
Checking Transmission Fluid Level
Detroit Automated Transmission Fluid Level Inspection
Detroit Transmission Lubricant
Detroit Transmission Lubricant Capacities
Detroit Automated Transmission Air Filter Replacement
Detroit Transmission Air Filter (Typical Installation)
Eaton Fuller Transmission Fluid Change and Magnetic Plug Cleaning
Isolated Transmission Reserve Air Tank (Typical Installation)
Eaton Approved Manual and Automated Transmission Lubricants
Eaton Fuller Transmission Lubricant Capacities
Checking at the Fill Plug
Checking with the Sight Glass
Eaton Fuller Transmission Fluid Level Inspection
Air Filter/Regulator Location
Eaton Fuller Manual Transmission Air Filter/ Regulator Check
Eaton Fuller Transmission with a Sight Glass
Transmission Fluid Level Sight Glass
Eaton Fuller Transmission Air Filter/Regulator Components
Frame and Frame Components
Fifth Wheel Inspection
Holland FWS1 Fifth Wheel
Lever Bar and Release Handle Alignment
Safety Precautions
Fontaine
Holland Fifth Wheel Properly Closed
Holland FW35
Fontaine Fifth Wheel
Bracket Pin Bolt Locking Tabs
Jost
Jost Fifth Wheel
Jost Fifth Wheel Adjustment
Fifth Wheel Lubrication
Holland FWS1
Holland FW35 Fifth Wheel, Grease Lubrication
Holland FW35 Fifth Wheel, Oil Lubrication
Fairing Bumper Wear Check
Frame Fastener Torque Check
Bumper Location
Suspension
Freightliner Airliner Rear Suspension Check
Front and Rear Suspension Shock Absorber Check
Front Suspension Check
Suspension Inspection
Barksdale Height-Control Valve Installation (Side View) (Typical)
Suspension Height Checking
Suspension U-Bolt Torque Check
Lubrication of Front Suspensions with Grease Fittings
Spring U-Bolt High Nut Torque Values
Tightening Pattern for U-Bolt High Nuts
Front Axle
Detroit Axles
Knuckle Pin Lubrication
Meritor Axles
Tie Rod Inspection
All-Axle Alignment Check
Grease Fitting and Boot (Detroit Axle Shown)
Tie Rod Lubrication
Tie-Rod End Adjustment
Centering the Rack and Pinion Steering Gear
Trammel Bar Positioning
Wheel Toe-In (Overhead View)
Setting Trammel Bar Pointers
Rear Axle
All Axle Models
Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning
Detroit Tandem Axle (Forward Axle Shown)
Axle Lubricant Level Inspection
Detroit Drive Axle Lubricants
Detroit Rear Axle Lubricant Capacity
Meritor Axle Oil Filter Removal
Meritor Drive Axle Recommended Lubricant
Dana Spicer
Meritor Drive Axle Lubricant Capacities
Axle Housing Drain and Fill Plugs
Dana Spicer Drive Axle Lubricant Capacities
Dana Spicer Drive Axle Recommended Lubricant
Dana Spicer Tandem Drive Axle Magnetic Strainer
Two-Speed Axles with Shift Unit Dana Spicer and Meritor
Axle Breather and Axle Lubricant Level Inspection
Detroit
Meritor
Dana Spicer Axle Housing Breather
Meritor Axle Housing Breathers
Wheels and Tires
Disc Wheel Fastener Torque
Tire Check
Wheel Nut Check
Wheel Nut Tightening Sequence
Driveline
Arvin Meritor RPL Series U-Joint
Arvin Meritor U-Joint Fasteners for Bearing Caps
Driveline Inspection
Components of a Basic Driveline
Driveline Lubrication
Slip Joint and U-Joint Lubrication
Slip Joint Spline Wear Checking
Universal Joint Lubrication
Slip Joint Spline Lubrication
Brakes
Air Brake System Valve Inspection
Bendix Air Dryer Desiccant Replacement
AD–9 Air Dryer (Exploded View)
AD–9 End Cover to Housing Torque Pattern
Ad–Ip
AD-9Si and AD–IS
Air Dryer Inspection
Desiccant Cartridge Replacement
Alcohol Evaporator Cleaning and Inspection
End Cover Terminals Location
Freeze Season Reactivation
Off Season
Brake Component Inspection
Brake Inspection
Parking Brake Operational Check
Brake Chamber Stroke Specifications
Haldex Slack Adjuster Lubrication
Meritor Camshaft Bracket Lubrication
Bendix E-6 Foot Control Valve Inspection and Lubrication
Camshaft Bracket Lubrication
Meritor Slack Adjuster Lubrication
Brake Pedal and Valve Assembly
Meritor Automatic Slack Adjuster
WABCO System Saver Air Dryer Desiccant Cartridge Replacement
Actuator Stroke–Standard Stroke
In Service Inspection
Versajust Slack Adjuster Inspection and Lubrication
Actuator Stroke–Long Stroke
Steering
Drag Link Inspection
Power Steering Fluid and Filter Changing
Power Steering Reservoir
Safety Precautions
Drag Link Lubrication
Power Steering Fluid Level Inspection
Power Steering Gear Lubrication
Drag Link
Rack and Pinion Steering Gear Inspection
Steering Gear Lubrication
Rack and Pinion Steering System
Apply Terostat to Large End of Bellows
Bellows Replacement, Rack and Pinion Steering Gear
Oetiker Clamp Alignment
Terostat MS 939 Sealant Application
Oetiker Clamp Ear Width
Oetiker Clamp Installation
Oetiker Clamp Tool, P/N 14100037 or 14100082
Rack and Pinion Pointer Alignment
Fuel
Alliance/Racor
Davco Fuel Pro 382 and 482
Fuel Filter Replacement
Fuel/Water Separator Element Checking and Replacement
Safety Precautions
DAVCO Collar Wrench
DAVCO Fuel/Water Separator (Fuel Pro 382 Shown)
Alliance Fuel/Water Separator
Emergency Temporary Filter Replacement, Fuel Pro 382
DAVCO Fuel Pro 382
DAVCO Fuel Pro 482
Fuel Tank Band-Nut Tightening
LNG Fuel System Inspecting
Fuel Tank and Shroud Inspecting
Fuel Level Sender Component Inspecting
LNG Tank Plumbing Components
Plumbing Components Inspecting
Vaporizer Inspecting
LNG Vacuum Integrity Testing
Vacuum Integrity Test Results
CNG Fuel System Inspecting
Fuel Cylinder Storage Box Mounting Bracket (Passenger Side Shown)
CNG High-Pressure Fuel Filter Element Replacing
CNG Fuel Cylinder Inspecting
Fuel Cylinder Mounting Bracket (Frame-Rail Mounted Tank)
CNG Fuel Panel (Back-Of-Cab Box Only)
CNG Fuel Panel (Frame-Rail Mounted Tank)
Exhaust
Exhaust System Inspection (Noise Emission Control)
EPA10 and Newer Exhaust System
Definitions of Aftertreatment (ATS) Terms
Inspection
Definitions of ATS Terms
EPA07 Exhaust System
Diesel Exhaust Fluid (DEF) Filter Replacement
One-Box ATS Sensor Locations
2V2 Two-Box ATS Sensor Locations
2HV Two-Box ATS Sensor Locations
Pre-EPA07 Exhaust System
Typical EPA07 Aftertreatment Device
CAT EPA07 Exhaust Installation with CGI Bellows
V-Band Coupling and Flex Hose
Exhaust Elbow Isolator
CAT CGI Bellows Replacement
Donaldson Sealclamp Wide-Band Exhaust Clamp
Measuring the Pipe Gap (Typical)
Aft Facing Slip Clamp Installation
CGI Bellows Installation
Forward Facing Slip Clamp Installation
Electrical, Instruments, and Controls
Trailer Cable Inspection and Cleaning
Cab
Baggage Door, Sleeper Access Door Release Cable and Latch Lubrication
Mirror Folding Check
Aerodynamic Component Inspection
Cab Shock Absorber Bracket Torque Check
Baggage Door and Sleeper Access Door Release Handles
Baggage Door Latch
Heater and Air Conditioner
Preliminary Checks
Compressor Drive-Plate Clutch Clearance
Air Filter Replacement
Air Conditioner Inspection
Cab Fresh-Air Filter Replacement
Intake Screen
Disengaging the Lock
Cab Recirculation-Air Filter Replacement
Removing the Cab Filter
Cab Recirculation Air Filter (Shown out of the Vehicle for Clarity)
Panels
Sleeper Air Filter Replacement
Sleeper HVAC Access Panel, 60- and 72-Inch Sleepers
Sleeper HVAC Access Panel, 48-Inch Sleeper
Parksmart Air Filter Replacement
Removing the Filter, 48-Inch Sleeper
Parksmart Inspection
Espar Heater Operational Check
Drain Tube Inspection
Drain Tube Inspection (Pre-July 2011)
Drain Tube Inspection (from July 2011)
Condenser Cleaning
External A/C Condenser Inspection and Cleaning
Hood, Grille, and Cab Fenders
Hood Rear Support Lubrication
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CASCADIA
Maintenance Manual
Part Number STI 478
Publication Number STI-478-6
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