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HINSHI-H10-001-2
SERVICE MANUAL
MARINE DIESEL ENGINE
6LP-DTE/-DTZE(1)
6LPA-DTP/-DTZP
6LP-STE/-STZE(1)
6LPA-STP/-STZP
2001.6

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Summarization of Contents

For Safe Operation
Warning Symbols
Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.
Precautions for Safe Servicing
Outlines essential safety measures and precautions for performing engine servicing.
Location for Product Safety Labels
Identifies the specific locations of safety labels on the engine, including diagrams.
General
Specifications
Provides detailed technical specifications for various engine models.
External Views
Illustrates engine components with clear visual aids and labels.
Piping Diagram
Shows the layout and connections of the engine's internal piping systems.
Performance Curves
Displays engine performance data graphs such as specific fuel consumption, torque, and output.
Front Power Take-Off (PTO) Output
Details PTO output specifications, related diagrams, and methods for front PTO.
Fuel Oil
Information on fuel oil selection, international standards, and proper handling.
Lube Oil
Guidance on selecting and handling engine lube oil for different marine gear applications.
Cooling Water
Procedures and precautions for managing cooling water and antifreeze.
Location of Senders and Warning Switches
Identifies the locations of various engine sensors and warning switches.
Engine Overhaul
Cylinder Head
Covers cylinder head components, disassembly, inspection, and reassembly procedures.
Cylinder Block
Details cylinder block preparation, disassembly, inspection, and reassembly processes.
Timing Belt
Provides procedures for timing belt removal, checking, and installation.
Timing Gear
Covers timing gear components, removal, inspection, and installation steps.
Valve Clearance Inspection and Adjustment
Details the steps for inspecting and adjusting the engine's valve clearance.
Inspection and Adjustment of Injection Timing
Procedures for checking and adjusting the engine's injection timing.
Service Specifications
Lists standard service specifications and required nut and bolt tightening torques.
Turbocharger
Covers turbocharger construction, components, inspection, and troubleshooting.
Fuel Filter Replacement
Step-by-step guide for removing and installing the engine's fuel filter.
Fuel Injection Nozzle
Details fuel injection nozzle components, testing procedures, and adjustment methods.
Fuel Injection Pump
Covers fuel injection pump components, installation, and testing procedures.
Fuel System Service Specifications
Provides specific service data and standards for the fuel system.
Fresh Water Pump
Procedures for fresh water pump removal, inspection, and installation.
Sea Water Pump
Covers sea water pump disassembly, inspection, and reassembly processes.
Thermostat
Details thermostat components, removal, inspection, and installation.
Components Related to Cooling System
Lists and illustrates components associated with the engine's cooling system.
Lubrication
Covers checks for oil pressure and replacement of lube oil and filters.
Oil Pump
Details oil pump components, disassembly, inspection, and reassembly.
Oil Cooler (Cooling by Fresh Water)
Procedures for oil cooler removal, inspection, and installation.
Piston Cooling Oil Nozzle
Covers piston cooling oil nozzle disassembly, inspection, and installation.
Service Specifications
Provides specific service standards for various engine components.
Starter
Covers starter components, disassembly, inspection, and reassembly.
Troubleshooting
Does Not Start or Difficult to Start
Diagnoses starting issues and provides corrective actions.
Unsmooth Running
Analyzes causes and solutions for unsmooth engine operation.
Sudden Engine Stop
Identifies causes and corrective actions for sudden engine shutdowns.
Poor Exhaust Gas Color
Explains causes and remedies for abnormal exhaust gas color.
Insufficient Output
Addresses causes and solutions for reduced engine output.
Ununiformity Output for Each Cylinder
Details causes and corrective actions for uneven cylinder output.
Knocking
Diagnoses engine knocking causes and provides corrective measures.
Trouble Related to Turbocharger
Outlines common turbocharger issues and their solutions.
Other Malfunctions
Covers miscellaneous engine malfunctions and their solutions.
Instrument Panel (Optional)
B-type Panel (119773-91131)
Shows the layout and dimensions of the B-type instrument panel.
C-type Panel (119773-91162)
Details the layout and dimensions of the C-type instrument panel.
D-type Panel (119773-91192)
Presents the layout and dimensions of the D-type instrument panel.
Electric Wiring Diagram
For B-type Instrument Panel
Presents the electric wiring diagram specifically for the B-type instrument panel.
For C/D-type x B-type Instrument Panel
Shows the wiring diagram for C/D-type and B-type instrument panels.
For C/D-type x C-type Instrument Panel
Presents the wiring diagram for C/D-type and C-type instrument panels.
Special Tools
Special Tools (To be continued)
Lists specific tools with part numbers and their descriptions.
Special Tools (Local Supply)
Lists special tools available for local supply with their part numbers.
Recommended Tools (Local Supply)
Lists recommended tools that can be purchased locally.
Equipment (Local supply)
Lists common equipment available for local supply.
Service Special Materials (Local Supply)
Lists special materials available for local supply.
Other Service Materials for Reference
Provides information on other service materials for reference.

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