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Engine
305E V6
Overhaul manual
GMC 305E V6 Overhaul Manual
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Table Of Contents
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Contents
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Table of Contents
Contents
Gasoline Engines
General Information
Engine Repair Procedures
Accessory Removal
Tools Equipment and General Procedures
Engine Disassembly Procedure
Exhaust Manifold Removal
Carburetor and Intake Manifold Removal
Water Manifold Removal
Water Pump Removal
Engine Front Cover Removal
Piston and Connecting Rod Removal
Camshaft Removal
Timing Idler Gear and Shaft Removal
Balance Shaft and Idler Gear Removal
Flywheel Removal
Flywheel Housing Removal
Removing Apron Type Flywheel Housing
Cleaning and Inspection of Engine
Cleaning
Crankshaft Removal
Engine Component and Subassembly Inspection
Cylinder Block Inspection
Inspecting Crankshaft and Bearings
Inspecting Camshaft
Balance Shaft and Gear Inspection
Balance Shaft Gear Inspection
Piston and Connecting Rod Assembly Inspection
Connecting Rod Inspection
Connecting Rod Alignment
Manifold Inspection
Cylinder Head Assembly Inspection
Clutch Housing Inspection
Engine Front Cover Inspection
Flywheel Inspection
Valve Operating Mechanism Inspection
Valve Rocker Arms and Shaft Inspection
Water Pump Inspection
Disassembly And/Or Repair of Engine Components
Cylinder Head Assembly Overhaul
Disassembling Cylinder Head
Cleaning and Inspection of Cylinder Head Components
Assembling Cylinder Head
Assembling Cylinder Head Components
Exhaust Manifold Repair
Cylinder Block Overhaul
Camshaft Bearing Replacement
Air Tube Removal
Camshaft Bearing Removal
Camshaft Bearing Tool Application Chart
Camshaft Bearing Installation
Removing Camshaft Bearings
Installing Camshaft Bearings
Balance Shaft Bearings Replacement
Balance Shaft Bearings Installation
Idler Gear Shaft Replacement
Camshaft Gear and Thrust Plate Replacement
Timing Idler Gear Shaft Installation
Balance Shaft Weight and Gear Removal
Balance Shaft, Weight and Gear Assembly
Crankshaft Reconditioning
Regrinding Crankshafts
Crankshaft Gear Replacement
Flywheel Repair
Piston and Connecting Rod Repair and Assembly
Replacing Starter Gear
Fitting Oversize Piston Pins in Piston
Piston and Ring Fitting
Gear Train Repair with Gear-Driven
Preparing Cylinder Bores
Assembly of Connecting Rod and Piston
Engine Oil Pump Overhaul
Idler Gear Bushing Replacement
Overhauling Oil Pump
Assembling Oil Pump
Inspection of Oil Pump Parts
Assembling Oil Pump and Spinner Valve Components
Engine Water Pump Overhaul
Engine Assembling Procedure
Assembling Water Pump
Camshaft Installation
Crankshaft Rear Bearing Oil Seal Installation
Balance Shaft Installation
Seat Installation
Installing Crankshaft and Bearings
Camshaft Sprocket and Drive Chain Installation
Timing Gear Installation
Gear Train Installation
Engine Front Cover Installation
Installing Front Cover on V6 Engines
Installing Front Cover on V8 Engines
Flywheel and Housing Installation
Crankshaft Pulley Hub and Damper Installation
Piston and Connecting Rod Assembly Installation
Preliminary Procedures
Installing Piston Connecting Rod Assemblies
Checking Bearing Clearance
Engine Oil Pump and Governor Assembly Installation
Oil Pump Installation on Engines Without Hydraulic Governor
Oil Pump Installation on Engines with Hydraulic Governor
Engine Oil Pan Installation
Cylinder Head Installation
Valve Operating Mechanism Installation
Installing Rocker Arms and Shaft Assemblies
Water Pump Installation
Manifold Installation
Initial Adjustment of Valve Lash
Tachometer Drive Installation
Engine Accessory Installation
Engine Test and Run-In
Engine Tune up
Governor Spinner Valve Adjustment
Checking Engine Valve Timing
Engine Specifications
General Data
Engine Tune-Up Specifications
Dimensions and Clearances
Torque Wrench Specifications
Special Tools
Trouble Diagnosis Chart
Hard Starting
Lack of Power
Overheating
Rough Idle and /Or Stalling
High Lubricating Oil Consumption
Low Engine Oil Pressure
Engine Noise
Index
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