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- 1 Installation Manual
- 2 Table of Contents
- 3 Unit Dimensions T-580R, T-600R, T-680R, T-680R, T-680S, T-800M, T-800R, T-880R, T-880S
- 4 Unit Dimensions T-1000M, T-1000R, T-1080R, T-1080S and T-1200R
- 5 Service Area - T-580R, T-600R T-680R, T-680R, T-680S, T-800M, T-800R, T-880R, T-880S
- 6 Service Area - T-1000M, T-1000R, T-1080R, T-1080S and T-1200R
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Installation Manual
Truck Edition (TSA, EMEIA and AP)
Single Temperature Systems
T-580R, T-800M and T-1000M (with TSR Controller)
T-680S, T-880S, T-1080S (with SR-3 Controller)
T-600R, T-680R, T-800R, T-880R, T-1000R & T-1080R (with SR-3 Controller)
T-1200R (EMEIA Only with SR-3 Controller)
TK 55212-1-IM (Rev. 4, 01/15)
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Table of Contents
Related Manuals for Thermo King T-880R
Summarization of Contents
Safety Precautions
Safety Symbols and General Warnings
Explains safety symbols and general precautions to prevent injury and equipment damage.
Battery Installation and Cable Routing Safety
Guidelines for safe battery installation, cable routing, and handling.
Refrigerant and Oil Handling Precautions
Safety measures for handling refrigerants and refrigeration oil, including first aid.
Unit Dimensions
T-580 to T-880 Series Unit Dimensions
Detailed measurements for T-580, T-600, T-680, T-800, and T-880 series units.
T-1000 to T-1200 Series Unit Dimensions
Detailed measurements for T-1000, T-1080, and T-1200 series units.
Service Area
T-580 to T-880 Series Service Area Requirements
Specifies the necessary space around units for maintenance and access.
T-1000 to T-1200 Series Service Area Requirements
Specifies the necessary space around T-1000 to T-1200 series units for maintenance.
Truck Body Opening Dimensions
New Truck Box Opening Dimensions
Details for creating openings in new truck boxes for unit mounting.
Retrofitting Older Truck Box Opening Dimensions
Instructions for modifying existing openings in older truck boxes for unit installation.
Lifting Bar Details
Lifting Bar Safety and Hardware Requirements
Details on the lifting bar's design, assembly hardware, and safety standards.
Lifting Bar Model Compatibility and Assembly Notes
Table showing unit compatibility and notes for lifting bar assembly.
Lifting Bar Assembly Drawings and Details
Technical drawings illustrating the assembly and dimensions of the lifting bar.
Required Tools
Required Tools Illustration
Visual representation of the tools required for installation.
Installation Components
Installation Components Illustration
Diagram showing all the installation components with their part numbers.
Uncrating the Unit
Unit Lifting and Crate Removal Procedures
Instructions for attaching lifting points and removing crate components.
Uncrating the Unit Illustration
Visual guide for the uncrating process, showing lifting points and removal steps.
Installing the Unit
Mounting Unit to Truck Box with Bolts
Procedure for attaching the unit to the truck body using mounting bolts and hardware.
Installing the Unit Illustration
Diagram illustrating the unit mounting process, including bolt placement.
Installing the Hose Management Caps
Hose Management Cap Routing
Guidance on routing various hoses and cables through the management caps.
Hose Management Caps Installation Illustration
Visual depiction of installing the hose management caps.
Installing the Hose Management System (OPTION)
Hose Management System Illustration
Diagram showing the installation of the optional hose management system.
Securing the Oil Drain Hose
Oil Drain Hose Securing Illustration
Visual guide for securing the oil drain hose with clips and screws.
Securing the Evaporator Drain Hoses
Evaporator Drain Hoses Securing Illustration
Diagram showing the installation and securing of evaporator drain hoses.
Installing the Fuel Pickup Tube Into a Steel or Aluminum Tank
Steel/Aluminum Tank Pickup Tube Illustration
Diagram showing the installation of the fuel pickup tube in metal tanks.
Installing the Fuel Pickup Tube Into a Plastic Tank
Plastic Tank Pickup Tube Illustration
Diagram showing the installation of the fuel pickup tube in plastic tanks.
Installing the Steel Fuel Tank
Steel Fuel Tank Installation Illustration
Diagram illustrating the mounting of the steel fuel tank and bands.
Installing the Aluminum Fuel Tank (OPTION)
Aluminum Fuel Tank Installation Illustration
Diagram illustrating the mounting of the aluminum fuel tank and bands.
Installing the Fuel Pump and Fuel Lines
Fuel Pump and Lines Installation Illustration
Diagram showing the fuel pump installation and fuel line connections.
Installing the ServiceWatch™ Remote Download Port (OPTION)
ServiceWatch Port Installation Illustration
Diagram showing the mounting location and connection of the ServiceWatch port.
Installing the Remote Power Receptacle (OPTION)
Remote Power Receptacle Installation Illustration
Diagram showing the installation of the remote power receptacle.
Installing the Remote Status Light (OPTION)
Remote Status Light Installation Illustration
Diagram illustrating the mounting and wiring of the remote status light.
Installing the HMI Controller
HMI Controller Installation Illustration
Diagram showing the HMI controller mounting sleeve and connection.
Installing the Battery Box (OPTION)
Battery Box Installation Illustration
Diagrams for installing the battery box on international and North American models.
Battery Connections
Positive Cable and Unit Power Wire Connections
Steps for connecting the positive battery cable and unit control power wire.
Fuel Pump Harness and Negative Cable Connections
Steps for connecting the fuel pump harness and negative battery cable.
Installing the Door Switch (OPTION)
Door Switch Components and Wiring Specifications
Details on door switch parts, wiring colors, and interface harness requirements.
Door Switch Mounting Location Illustrations
Illustrations showing different mounting options for the door switch.
Door Switch Harness Connection Procedure
Steps for connecting the door switch harness to the unit and the switch itself.
UNIT CHECK LIST
Pre-Startup Unit Inspection Checklist
Checklist for inspecting the unit for transit damage, installation, and connections before starting.
Multi-Temp Unit and All Unit Checks
Specific checks for multi-temp units and general checks for all units.
Post-Startup Unit Checks and Operations
Checks for running unit, refrigerant levels, modes, and operational tests.
Electric Standby and Stop Unit Procedures
Procedures for testing electric standby and stopping the unit.
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