Table of Contents

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Models:
GDCH60 Series
GDST60 Series
GDFL60 Series
GDCR60 Series
GDCL60 Series
Direct Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance
with the manufacturer's instructions and the manufactured home
construction and safety standard, Title 24 CFR, Part 3280 or Standard
for Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
DO NOT DISCARD THIS MANUAL
Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • Caliber Multi-Sided Direct Vent • 4002-079 Rev K • 11/07
GDCH60 shown
CAUTION
Leave this manual with
party responsible for
use and operation.
• CAREFULLY SUPERVISE children in same room as
appliance.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
This appliance has been supplied with an integral
barrier to prevent direct contact with the fi xed glass
panel. Do NOT operate the appliance with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed
by qualifi ed personnel. Hearth & Home Technologies suggests
NFI certifi ed or factory-trained professionals, or technicians
supervised by an NFI certifi ed professional.
Owner's Manual
Installation and Operation
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
1

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Summarization of Contents

Listing and Code Approvals
Appliance Certification
Details the certification of the appliance by Underwriters Laboratories (UL).
Glass Specifications
Information on tempered glass testing and certification for safety.
BTU Specifications
Provides input rate and orifice size specifications for Natural Gas and Propane.
High Altitude Installations
Guidance on adjusting input rating for installations above 2000 ft.
Non-Combustible Materials
Defines materials that will not ignite and burn.
Combustible Materials
Defines materials that can ignite and burn.
Requirements for the Commonwealth of Massachusetts
Specific installation requirements for gas appliances in Massachusetts.
Manufacturer Requirements
Gas Equipment Venting System Provided
Instructions for installing manufacturer-provided venting systems.
Gas Equipment Venting System NOT Provided
Requirements when manufacturer does not provide venting system parts.
Getting Started
Design and Installation Considerations
Key factors to consider before planning appliance installation.
Tools and Supplies Needed
List of tools and building supplies required for installation.
Inspect the Appliance and Components
Instructions for checking appliance and parts for damage.
Framing and Clearances
Select Appliance Location
Guidance on choosing a location considering wall clearances.
Appliance Locations for Catalina Marble & Shelf Package
Dimensions for locating the appliance with a Catalina package.
Construct the Appliance Chase
Instructions for building a vertical boxlike structure for the appliance.
Mantel Projections
Minimum vertical and horizontal dimensions for mantels above the appliance.
Clearances
Diagrams showing clearances to combustibles for various models.
Termination Locations
Vent Termination Minimum Clearances
Specifies minimum vent heights for various pitched roofs.
Vent Information and Diagrams
Vent Table Key
Explanation of symbols used in vent diagrams.
Use of Elbows
Guidelines for using 90° and 45° elbows in vent configurations.
Measuring Standards
Standards used for vertical and horizontal vent measurements.
Vent Diagrams
Illustrations of different vent configurations and their requirements.
Vent Clearances and Framing
Pipe Clearances to Combustibles
Maintains vent clearance to combustibles and avoids insulation contact.
Wall Penetration Framing
Instructions for framing holes when penetrating walls with vent pipe.
Install the Ceiling Firestop
Procedure for framing and installing a ceiling firestop.
Install Attic Insulation Shield
Guidance on installing an attic insulation shield for vent pipe safety.
Appliance Preparation
Appliance Placement
Instructions for positioning the appliance on a flat surface.
Secure the Appliance
Steps for securing the appliance to framing members.
Convert from Top Vent to Rear Vent
Procedure for converting the appliance from top vent to rear vent.
Securing and Leveling the Appliance
Proper positioning, leveling, and securing of the appliance.
Installing Vent Pipe
Assemble Vent Sections
Instructions for assembling vent sections and connecting to firebox.
Secure the Vent Sections
Guidelines for supporting vertical and horizontal vent sections.
Disassemble Vent Sections
Procedure for safely separating vent pipe sections.
Install the Heat Shield and Horizontal Termination Cap
Requirements for heat shields and installing horizontal termination caps.
Install Roof Flashing and Vertical Termination Cap
Steps for installing roof flashing and vertical termination caps.
Assemble and Install Storm Collar
Procedure for assembling and installing the storm collar.
Gas Information
Fuel Conversion
Information on converting the appliance for different gas types.
Gas Pressure
Required input pressures for optimal appliance performance.
Gas Connection
Guidelines for installing the gas supply line and making connections.
High Altitude Installations
Adjustments needed for installations at higher elevations.
Electrical Information
Recommendation for Wire
Guidance on wiring requirements for the appliance.
Connecting to the Appliance
Instructions for connecting electrical components and accessories.
Intellifire Ignition System Wiring
Wiring diagram and requirements for the Intellifire ignition system.
Standing Pilot Ignition System Wiring
Wiring diagram and requirements for the standing pilot ignition system.
Junction Box Installation
Procedure for installing the junction box assembly.
Wall Switch Wiring
Guidelines for supplying and wiring a wall switch.
Install the Light Kit (optional)
Steps for installing an optional light kit.
Finishing
Mantel Projections
Minimum vertical and horizontal dimensions for mantels above the appliance.
Facing Material
Instructions on applying facing materials without obstructing access.
Appliance Setup
Remove Glass Assembly
Instructions for removing the glass assembly.
Remove the Shipping Materials
Guidance on removing internal shipping materials.
Clean the Appliance
Instructions for cleaning the firebox and control cavity.
Accessories
Information on installing approved optional accessories.
White Rock, Lava Rock, Vermiculite & Rockwool Placement
Placement instructions for decorative media and rockwool.
Log Assembly
Instructions for assembling the log set.
Glass Panel Assembly
Procedure for removing and replacing the glass panel assembly.
Firescreen
Instructions for installing the firescreen assembly.
Grilles and Trim
Information on installing optional trim kits and surrounds.
Hood
Instructions for attaching the hood above the glass panel.
Air Shutter Setting
Guidance on adjusting the air shutter for optimal flame appearance.
Operating Instructions
Before Lighting Appliance
Pre-lighting checks and identification of ignition system type.
Lighting the Appliance
Step-by-step instructions for lighting the appliance.
After the Appliance is Lit
Initial break-in procedure and break-in period recommendations.
Frequently Asked Questions
Answers to common issues like condensation, blue flames, and odors.
Troubleshooting
Standing Pilot Ignition System
Diagnosing and correcting issues with the standing pilot ignition system.
Intellifire Ignition System
Diagnosing and correcting issues with the Intellifire ignition system.
Maintaining and Servicing the Appliance
Maintenance and Service Tasks
Lists inspection and cleaning tasks for appliance upkeep.
Reference Materials
Appliance Dimension Diagram
Diagrams showing the physical dimensions of the appliance models.
Vent Components Diagrams
Illustrations and descriptions of various vent pipe components.
Service Parts
Service Parts List
A comprehensive list of replacement parts for the appliance.
GDCH60 Series Parts
Parts list and diagrams specific to the GDCH60 series models.
GDCL60 Series Parts
Parts list and diagrams specific to the GDCL60 series models.
GDCR60 Series Parts
Parts list and diagrams specific to the GDCR60 series models.
GDFL60 Series Parts
Parts list and diagrams specific to the GDFL60 series models.
GDST60 Series Parts
Parts list and diagrams specific to the GDST60 series models.

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