Smith 206 Installation And Operation Instructions Manual

Smith 206 Installation And Operation Instructions Manual

Gas-fired residental steam gsx boilers

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This manual is intended only for use by a qualified heating installer/technician. Read and follow this manual, all supplements and related
instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods given in these
instructions. Failure to do so can result in severe personal injury, death or substantial property damage.
Do not use the boiler during construction. Construction dust and particulate, particularly drywall dust, will cause contamination of
the burner, resulting in possible severe personal injury, death or substantial property damage. The boiler can only be operated with a dust-
free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated by operation
with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.
Affix these instructions near to the boiler/water heater. Instruct the building owner to retain the instructions for future use by a qualified
service technician, and to follow all guidelines in the User's Information Manual.
GSX
Gas-fired residental steam
boilers
Models 88-288
Boiler manual
Installation and
operation instructions
GSXIOM-1
00-GSXIOM

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Summarization of Contents

1. PREINSTALLATION
A. GENERAL
General guidelines for handling and storing boilers before installation.
B. CODES & REGULATIONS
Compliance requirements for boiler installation codes and standards.
C. ACCESSIBILITY CLEARANCES
Recommended clearances for boiler servicing and access.
D. CLEARANCES FROM COMBUSTIBLE CONSTRUCTION
Required clearances from combustible materials for boiler installation.
E. AIR FOR COMBUSTION AND VENTILATION
Requirements for providing adequate air for combustion and ventilation.
2. BOILER PLACEMENT & ASSEMBLY
A. PACKAGED BOILER
Instructions for unpacking and positioning the boiler.
3. VENTING
A. CHIMNEY OR VENT
Inspection and installation requirements for chimney or vent systems.
B. AUTOMATIC VENT DAMPER INSTALLATION - GENERAL
Guidelines for installing automatic vent dampers.
C. BOILER REMOVAL FROM COMMON VENTING SYSTEM
Procedure for removing a boiler from a common venting system.
4. BOILER PIPING
A. STEAM BOILER PIPING - SINGLE BOILERS
Installation guidelines for steam boiler supply and condensate return piping.
B. STEAM BOILER INDIRECT WATER HEATER PIPING
Installation of piping for indirect water heater connections.
5. FUEL PIPING
A. INSTALLATION
Requirements for installing natural or LP gas piping.
B. OPERATION
Operational procedures and safety checks for fuel piping.
6. CONTROLS & TRIM
A. STEAM BOILER CONTROLS & TRIM
Installation and connection of boiler safety and operating controls.
7. ELECTRICAL
A. CONNECT SUPPLY WIRING
Guidelines for connecting the main electrical supply wiring.
B. INSTALL CONTROL WIRING
Instructions for installing low voltage control wiring.
C. WIRING DIAGRAM INDEX
Index to available wiring diagrams for boiler configurations.
8. BOILER OPERATION
A. SYSTEM INSPECTION
Pre-operation checks of water, gas, and electrical systems.
B. FILL THE BOILER
Procedures for filling the boiler with water for gravity and pumped systems.
C. STUDY LIGHTING INSTRUCTIONS
Reviewing lighting instructions before boiler start-up.
D. RUN PILOT CHECK-OUT
Procedure for checking the pilot light system's functionality.
E. CHECK MAIN BURNER SYSTEM
Steps to check and adjust the main burner system for proper operation.
F. CHECK BOILER CONTROLS
Testing and verification of boiler operating and limit controls.
G. CLEAN THE BOILER
Instructions for cleaning the boiler and its system.
H. TO SHUT DOWN THE BOILER
Procedure for safely shutting down the boiler.
9. MAINTENANCE
A. GENERAL
General maintenance procedures and precautions for the boiler.
B. DAILY MAINTENANCE (WITH BOILER OPERATING)
Daily checks and observations for boilers in operation.
C. MONTHLY MAINTENANCE (WITH BOILER OPERATING)
Monthly maintenance tasks for operating boilers.
D. ANNUAL MAINTENANCE (BEFORE START OF HEATING SEASON)
Annual maintenance procedures to perform before the heating season.
E. AS REQUIRED MAINTENANCE
Maintenance tasks performed as needed, based on manufacturer instructions.

Table of Contents