Table of Contents
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Table of Contents
Related Manuals for hsr-benelli R-series
Summarization of Contents
General Information
Introduction
Provides an introductory description of the HSR-Benelli Series-R and Series-S PWC.
Service guidelines
Details safety guidelines and general procedures for servicing the watercraft.
Safety Warnings
Lists critical safety warnings and precautions to be observed during maintenance.
Service Tools
Lists and illustrates specialized tools required for maintenance and repair procedures.
Operating materials
Specifies recommended fuels, lubricants, and operating materials for the watercraft.
Engine Brake-In
Provides recommendations for the initial engine break-in period to ensure longevity.
Operating the engine on vehicle outside of water
Outlines procedures and precautions for running the engine when the PWC is not in water.
Unit identification
Explains how to identify the watercraft using VIN and engine numbers.
HSR-BENELLI Personal Watercraft Identification Numbers
Details the unique identification numbers for HSR-Benelli PWCs.
VIN number
Explains the structure and meaning of the Vehicle Identification Number (VIN).
Engine number
Locates and identifies the engine serial number on the watercraft.
Three stars – ultra low emission
Describes the meaning of the three-star label for emission standards.
Safety instructions
Highlights the location of safety instruction stickers on Series-S and Series-R models.
General specifications
Presents overall technical specifications for the HSR-Benelli models.
General data
Lists detailed general specifications for Series-S and Series-R models.
Standard Torque Specifications
Provides standard torque values for metric stainless steel fasteners.
Convertion Chart
Offers conversion factors for various measurement units.
Maintenance
Flushing system attachment
Details the attachment and use of the flushing system for engine cooling.
Periodic maintenance chart
Presents a chart outlining periodic maintenance tasks and intervals.
Periodic maintenance procedures
Describes the step-by-step procedures for essential periodic maintenance tasks.
Oil level check
Explains the procedure for checking engine oil levels, noting conditions for accuracy.
Engine oil and filter replacement
Details the process for replacing engine oil and the oil filter, including quantities and torque.
Spark plugs replacement
Guides the user through the process of replacing spark plugs, emphasizing engine temperature.
Valve clearance inspection
Explains how to inspect valve clearance, noting the engine must be cold.
Valve clearance adjustment
Details the procedure for adjusting valve clearance, including shim calculation.
Refilling of coolant
Provides instructions for refilling the cooling system, emphasizing air bubble removal.
Engine
Engine Removal and Installation
Outlines the procedures and important notes for removing and installing the engine.
Engine Disassembly/Assembly
Details the step-by-step process for disassembling and assembling the engine components.
CYLINDER HEAD
Covers the removal, inspection, and mounting of the cylinder head.
CYLINDER AND PISTONS
Details the disassembly and inspection of cylinders and pistons.
ENGINE BOTTOM END
Guides through the disassembly and assembly of the engine's bottom end components.
Cooling system Thermostat and Water pump
Explains the procedure for dismantling and checking the thermostat and water pump.
Transmission
Transmission Dismantling
Provides step-by-step instructions for dismantling the transmission system.
Transmission Assembling
Details the procedures for reassembling the transmission system components.
Center flange bearing
Explains the assembly and mounting of the center flange bearing.
PUMP AND IMPELLER
Jet Pump overview
Provides an overview and visual guide to the Series-R Pro jet pump.
JET PUMP DISASSEMBLING
Details the step-by-step process for disassembling the jet pump.
ASSEMBLING THE JET PUMP
Guides the user through the complete assembly process of the jet pump.
Jet Pump Assembly into the PWC
Explains how to assemble the completed jet pump unit into the Personal Watercraft.
Assembly of the Reverse Gear (For Series – R Pro Model only)
Details the assembly procedure for the reverse gear, specific to Series-R Pro models.
Assembling riding plate
Guides the assembly of the riding plate component.
Steering cable setting
Provides instructions for correctly setting the steering cable for proper operation.
Trim system bleeding
Explains the procedure for bleeding the trim system.
Fuel system
Fuel Tank and Fuel Pump
Covers the disassembly and assembly of the fuel tank and fuel pump.
Exhaust system
Muffler and Hoses:
Details the overview and installation of mufflers and hoses in the exhaust system.
Exhaust Manifold:
Explains the assembly process for the exhaust manifold and its components.
Assembling the hoses on exhaust manifold
Guides the installation of hoses onto the exhaust manifold.
Leak test of the Exhaust hose:
Describes the procedure for leak testing the exhaust hose assembly.
Assembling the exhaust manifold on the engine
Details the final assembly of the exhaust manifold onto the engine.
Cooling system
Closed circuit cooling system
Details the components and assembly of the closed-circuit cooling system for Series-S.
Opened circuit systems:
Explains the components and flow of opened circuit cooling systems, including exhaust cooling.
Exhaust cooling system
Provides an overview and components of the exhaust cooling system for Series-R.
Oil cooling system
Describes the oil cooling system and the flow of coolant.
Steering system
SERIES-R STEERING SYSTEM
Details the steering system components and assembly for Series-R models.
Steering Support Assembly
Guides the assembly of the steering support for the Series-R model.
Assembly of the Steering Support on the PWC
Details the mounting of the steering support onto the Personal Watercraft.
Handle Bar assembly
Covers the assembly of the handlebar, including grips and controls, for Series-R.
SERIES-S STEERING SYSTEM
Details the steering system components and assembly for Series-S models.
Handle Pole Assembly:
Guides the assembly of the handle pole for the Series-S model.
Handle Bar Assembly
Details the assembly of the handlebar components and their installation.
Assembly of the Handle Bar on the PWC
Explains how to mount the assembled handlebar onto the Personal Watercraft.
Hull
Dashboard cover
Details the disassembly and reassembly of the dashboard cover for Series-R.
Drainage box
Explains the assembly of the drainage box using primer and glue.
Baggage Cover:
Covers the assembly of the baggage cover, including reverse switch and electric cable.
Side Cover Assembling
Guides the process of assembling the side covers.
Sponsons assembling
Details the assembly and tightening of the sponsons.
Electrical System
General view (SERIES-S wiring diagram)
Presents a general view of the wiring diagram for the SERIES-S electrical system.
Sector A
Details wiring connections in Sector A of the SERIES-S diagram.
Sector B
Details wiring connections in Sector B of the SERIES-S diagram.
Sector C
Details wiring connections in Sector C of the SERIES-S diagram.
Sector D
Details wiring connections in Sector D of the SERIES-S diagram.
Sector E
Details wiring connections in Sector E of the SERIES-S diagram.
Sector F
Details wiring connections in Sector F of the SERIES-S diagram.
Sector G
Details wiring connections in Sector G of the SERIES-S diagram.
Sector H
Details wiring connections in Sector H of the SERIES-S diagram.
General view (SERIES-R wiring diagram)
Presents a general view of the wiring diagram for the SERIES-R electrical system.
Sector A
Details wiring connections in Sector A of the SERIES-R diagram.
Sector B
Details wiring connections in Sector B of the SERIES-R diagram.
Sector C
Details wiring connections in Sector C of the SERIES-R diagram.
Sector D
Details wiring connections in Sector D of the SERIES-R diagram.
Sector E
Details wiring connections in Sector E of the SERIES-R diagram.
Sector F
Details wiring connections in Sector F of the SERIES-R diagram.
Sector G
Details wiring connections in Sector G of the SERIES-R diagram.
Sector H
Details wiring connections in Sector H of the SERIES-R diagram.
HSR-Benelli diagnostic system
HSR-Benelli Utility Diagnostic System (HUDS) installation
Guides the installation of the HSR-Benelli Utility Diagnostic System (HUDS).
HSR Diagnostic Tool settings
Details the necessary settings for the HSR Diagnostic Tool for proper operation.
Vehicle registration process
Explains the procedure for registering the vehicle and its ECU.
Periodic maintenance registration process
Guides the process of registering periodic maintenance in the B2B unit history.
Storage
Conserve the cylinders
Provides steps to conserve cylinders, including checking and oiling spark plugs.
Fill the fuel tank all the way
Recommends filling the fuel tank completely to prevent condensation.
Add fuel stabilizer
Advises on adding fuel stabilizer to maintain fuel quality during storage.
Appendix
Directives
Confirms the engine's construction corresponds to relevant EU and USA directives.
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