hsr-benelli R-series Manuals

Manuals and User Guides for hsr-benelli R-series. We have 1 hsr-benelli R-series manual available for free PDF download: Service Manual

hsr-benelli R-series Service Manual

hsr-benelli R-series Service Manual (215 pages)

Brand: hsr-benelli | Category: Boating Equipment | Size: 13.23 MB

Table of Contents

Table of Contents
2
1 General Information

7
- Introduction
  7
- Service Quidelines
  9
  - Safety Warnings
    9
  - Service Tools
    10
  - Operating Materials
    12
  - Engine Break-In
    13
  - Operating the Engine on Vehicle Outside of Water
    13
- Unit Identification
  14
  - HSR-BENELLI Personal Watercraft Identification Numbers
    14
  - VIN Number
    14
  - Engine Number
    14
  - Three Stars - Ultra Low Emission
    15
  - Safety Instructions
    15
- General Specifications
  16
  - General Data
    16
  - Standard Torque Specifications
    17
  - Convertion Chart
    18
2 Maintenance

20
- Flushing System Attachment
  21
- Periodic Maintenance Chart
  22
- Periodic Maintenance Procedures
  23
  - Oil Level Check
    23
  - Engine Oil and Filter Replacement
    24
  - Spark Plugs Replacement
    25
  - Valve Clearance Inspection
    26
  - Valve Clearance Adjustment
    27
  - Refilling of Coolant
    31
3 Engine

33
- Engine Removal and Installation
  33
- Engine Disassembly/Assembly
  41
  - Cylinder Head
    41
    
    Cylinder Head Inspection
    48
    
    Valve Seat Inspection
    52
  - Cylinder and Pistons
    58
  - Engine Bottom End
    66
  - Cooling System Thermostat and Water Pump
    82
4 Transmission

92
- Transmission Dismantling
  92
- Transmission Assembling
  98
- Center Flange Bearing
  107
5 Pump and Impeller

110
- Jet Pump Overview
  110
- Jet Pump Disassembling
  111
- Assembling the Jet Pump
  116
- Jet Pump Assembly into the PWC
  127
- Assembly of the Reverse Gear (for Series - R Pro Model Only)
  129
- Assembling Riding Plate
  130
- Steering Cable Setting
  130
- Trim System Bleeding
  131
6 Fuel System

134
- Fuel Tank and Fuel Pump
  134
7 Exhaust System

139
- Muffler and Hoses
  139
- Exhaust Manifold
  141
- Assembling the Hoses on Exhaust Manifold
  144
- Leak Test of the Exhaust Hose
  145
- Assembling the Exhaust Manifold on the Engine
  146
8 Cooling System

147
- Closed Circuit Cooling System
  148
- Opened Circuit Cooling Systems
  150
  - Exhaust Cooling System
    153
  - Oil Cooling System
    156
9 Steering System

158
- Series-R Steering System
  158
- Steering Support Assembly
  158
- Assembly of the Steering Support on the PWC
  160
- Handle Bar Assembly
  161
  - Series-S Steering System
    164
- Handle Pole Assembly
  164
- Handle Bar Assembly
  170
- Assembly of the Hanle Bar on the PWC
  171
10 Hull

178
- Dashboard Cover
  178
- Drainagebox
  180
- Baggage Cover
  181
- Side Cover Assembling
  184
- Sponsons Assembling
  185
11 Electrical System

187
- General View (SERIES-S Wiring Diagram)
  187
  - Sector a
    188
  - Sector B
    188
  - Sector C
    189
  - Sector D
    189
  - Sector E
    190
  - Sector F
    190
  - Sector G
    191
  - Sector H
    191
- General View (SERIES-R Wiring Diagram)
  192
  - Sector a
    193
  - Sector B
    193
  - Sector C
    194
  - Sector D
    194
  - Sector E
    195
  - Sector F
    195
  - Sector G
    196
  - Sector H
    196
12 Hsr-Benelli Diagnostic System

198
13 Storage

213
14 Appendix

215

Advertisement

Advertisement

Related Products

hsr-benelli S-series

hsr-benelli Categories

Boat Boating Equipment

More hsr-benelli Manuals