Table of Contents
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Important
This motorcycle is designed and constructed as an operator-only model. The motorcycle load limit and seating configuration do not safety permit the carrying
of a passenger.
Read this manual carefully.
This manual should be considered as a permanent part of the motorcycle and should remain with the motorcycle when resold.
Safety Messages
Your safety and the safety of others is very important. We have provided
important safety messages in this manual and on the COTA 4RT. Please read
these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others.
Each safety message is preceded by a safety alert symbol
words, DANGER, WARNING, or CAUTION.
Significan:
You WILL be KILLED or SERIOUSLY HURT if you
DANGER
!
don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you
WARNING
!
don't follow instructions.
CAUTION
You CAN be HURT if you don't follow instructions.
!
Each message tells you what the hazard is, what can happen and what you can
do to avoid or reduce injury.
Damage Prevention Messages
You will also see other important messages that are preceded by the word
NOTICE.
This word means:
and one of three
NOTICE
Your COTA 4RT or other property can be damaged if you don't follow
instructions.
The purpose of these messages is to help prevent damage to your COTA
4RT, other property, or the environment.
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Table of Contents
Related Manuals for Montesa COTA 4RT-260
Summarization of Contents
Important Safety Precautions
Safety Messages
Explains DANGER, WARNING, and CAUTION safety message definitions.
Damage Prevention Messages
Explains NOTICE messages for property damage prevention.
1. Operating Instructions
Operation Component Locations
Identifies the location of key operational components on the motorcycle.
Fuel
Details the type of gasoline and fuel tank capacity.
Basic Operation
Provides instructions for starting the engine and basic operation.
Braking
Provides guidance on proper braking techniques and precautions.
Controls
Explains operation of clutch and throttle controls.
2. Service Data
Specifications
Lists detailed technical specifications for the motorcycle models.
Torque Values
Provides standard torque specifications for various bolts and nuts.
Tools
Lists special and common tools required for maintenance.
3. Service and Maintenance
Maintenance Schedule
Outlines the recommended maintenance schedule based on time or usage.
Pre-ride Inspection
Crucial checks to perform before riding for safety and condition.
Spark Plug
Instructions for inspecting, replacing, and torquing the spark plug.
Valve Clearance
Procedure for inspecting and adjusting valve clearance.
Engine Oil/Oil Filter
Steps for checking oil level, changing oil, and replacing the oil filter.
Drive Chain
Guidance on inspecting drive chain slack and maintenance.
Brake Fluid
Explains inspection and replacement of brake fluid for front and rear systems.
Front Suspension
Describes fork adjustments and maintenance for ED/3E models.
Cleaning
Guidelines for cleaning the motorcycle and its components.
4. Engine Servicing
Oil Pressure Relief Valve
Steps for removing, inspecting, and installing the oil pressure relief valve.
Oil Pump
Details on the disassembly, inspection, and assembly of the oil pump.
Cylinder Compression
Procedure for measuring cylinder compression pressure and diagnosing issues.
Cylinder Head Removal
Step-by-step guide for removing the cylinder head assembly.
Cylinder/Piston
Procedures for removing and installing the cylinder and piston components.
5. Frame Servicing
Front Wheel
Procedures for removing, disassembling, and installing the front wheel.
Fork
Steps for removing and disassembling the front fork components.
Rear Wheel
Procedures for removing, disassembling, and installing the rear wheel.
Shock Absorber
Steps for removing and disassembling the shock absorber unit.
Brake Pad Replacement
Guides on replacing front brake pads for ED/3E models.
6. Electrical Servicing
Charging System Inspection
Procedures for inspecting the alternator charging coil and regulated voltage.
Ignition System Inspection
Guide for inspecting the ignition coil resistance and installation.
PGM-FI System Inspection
Checks for the PGM-FI system, including ECM terminal checks.
Speedometer
Troubleshooting and checks for the speedometer system.
Horn
Steps for checking the horn's operation and electrical connections.
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