Worcester 29CDi GC 47-406-35 Installation, Commissioning And Servicing Instructions

Worcester 29CDi GC 47-406-35 Installation, Commissioning And Servicing Instructions

Wall hung rsf gas fired condensing combination boiler
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INSTALLATION COMMISSIONING AND SERVICING INSTRUCTIONS
WALL HUNG RSF GAS FIRED CONDENSING COMBINATION BOILER
GREENSTAR CDi CLASSIC
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED DOMESTIC HOT WATER
The appliances are for use with:
Natural Gas or L.P.G. (Cat. II type C13, C33)
Natural Gas: 29CDi GC number 47-406-34
34CDi GC number 47-406-36
38CDi GC number 47-406-38
42CDi GC number 47-406-10
L.P.G.: 29CDi GC number 47-406-35
34CDi GC number 47-406-37
38CDi GC number 47-406-39
42CDi GC number 47-406-11
UK/IE

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Summarization of Contents

Key to Symbols
Key to Symbols
Explains various symbols used throughout the installation and servicing manual.
Safety Precautions
Details critical safety instructions regarding gas leaks and boiler operation.
Appliance Information
General Information
Provides an overview of the appliance and its standard package contents.
Layout & Components
Illustrates and labels the various components within the boiler unit.
Technical Data
Presents detailed specifications and performance data for the boiler models.
Pre-Installation
Cleaning Primary Systems
Instructions for flushing and cleaning the heating system before installation.
Mains Supply
Specifies requirements for electrical, gas, and water supplies.
Water Systems and Pipe Work
Covers guidelines for plastic pipework and primary system connections.
Condensate Pipe Work
Explains methods for routing condensate drainage pipes internally and externally.
Pressure Relief Pipe Work
Provides guidance on the safe installation of the pressure relief valve outlet.
Boiler Location & Clearances
Specifies minimum clearances required for boiler installation and compartment fitting.
Plumbing Manifold
Details connections and pre-plumbing for the manifold.
Flue Options
Lists various flue options and their maximum lengths.
Flue Terminal Positions
Specifies minimum clearances for flue terminal placement.
Plume Management Terminal Positions
Details positions for plume management kits and terminal clearances.
Installation
Unpacking Wall Frame and Ancillary Items
Provides instructions and safety precautions for unpacking the boiler and its parts.
Wall Mounting Plate Flue Opening
Instructions for fixing the wall mounting plate and drilling the flue opening.
Charging Link (Filling Loop)
Details the fitting and use of the charging link for filling the system.
Unpacking the Appliance
Step-by-step guide for removing the outer casing of the appliance.
Fitting the Appliance/Boiler Connections
Instructions for connecting pipes and fitting the boiler to the wall mounting plate.
Flue Installation
Covers various flue installation options and adjustments.
Condensate Connection
Instructions for connecting the condensate drain pipe to a suitable outlet.
Electrical
Details electrical connection procedures, wiring, and safety precautions.
Position of Wired Components
Shows the location of various wired components and their connections.
Commissioning
Pre-Commissioning Checks
Lists essential checks before commencing boiler commissioning.
Filling the System
Step-by-step guide for filling the central heating system with water.
Starting the Appliance
Instructions for the initial start-up and operation of the boiler.
Water Treatment
Guidance on water treatment, system cleaning, and inhibitor use.
Commissioning
Procedures for checking gas pressure, rate, and hot water functions.
Finishing Commissioning
Steps for completing the commissioning process, including handover.
Servicing and Spares
Inspection and Service
Outlines procedures for inspecting the appliance and its terminal.
Setting the Air/Gas Ratio
Procedure for adjusting the air/gas ratio for optimal combustion.
Replacement of Parts
General safety and procedural notes for replacing boiler parts.
Short Parts List
A list of common spare parts with their part numbers and GC numbers.
Fault Finding & Diagnosis
Fault Finding
Provides a table of fault codes, descriptions, and remedies for troubleshooting.
Central Heating Function
A flowchart illustrating the central heating operation sequence and potential issues.
Preheat and DHW Function
Flowchart explaining the preheat and domestic hot water (DHW) functions.
Protection Function
Explains the boiler's protection functions like frost protection.

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