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16 V 4000 M63
Operating instructions manual
MTU 16 V 4000 M63 Operating Instructions Manual
Diesel engine
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Operating Instructions
Table of Contents
1 Safety
Important Provisions for All Products
Personnel and Organizational Requirements
Safety Regulations for Startup and Operation
Safety Regulations for Maintenance and Repair Work
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
Compressed Air
Standards for Warning Notices in the Text
Transport
Engine Side and Cylinder Designations
2 General Information
Product Description
Engine Layout
Sensors, Actuators and Injectors - Overview
Sensors, Actuators and Injectors on 16V Engines - Overview
4000 M63 Engine Data, EPA Tier 2, EU Stage IIIA, IMO Tier
3 Technical Data
4000 M63 Engine Data, EPA Tier 2, EU Stage IIIA, IMO Tier
4000 M63R Engine Data, IMO Tier
Firing Order
Engine - Main Dimensions
Controls
4 Operation
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
Starting the Engine
Operational Checks
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
Checks Prior to Start-Up
Fuel Treatment System - Putting into Operation
Fuel Treatment System - Switching on
Fuel Treatment System - Shutdown
Stopping the Engine
Emergency Engine Stop
After Stopping the Engine
Plant Cleaning
5 Maintenance
Maintenance Task Reference Table [QL1]
6 Troubleshooting
Fuel Treatment System - Troubleshooting
ADEC (ECU 7) Fault Codes for Series 4000 Engines, Marine Application
ADEC Engine Governor - Fault Codes
Engine
Engine - Barring Manually
Engine - Barring with Starting System
7 Task Description
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
Valve Drive
Valve Gear - Lubrication
Valve Clearance - Check and Adjustment
Adjusting Valve Clearance
Cylinder Head Cover - Removal and Installation
Injection Pump / HP Pump
HP Pump - Filling with Engine Oil
HP Pump - Relief Bore Check
Injection Valve / Injector
Injector - Replacement
Injector - Removal and Installation
Installing Injector
Fuel Filter
Supplementary Fuel Filter - Overview
Supplementary Fuel Filter - Replacement
Fuel Filter - Replacement
Fuel Prefilter - Differential Pressure Gauge Check and Adjustment
Fuel Prefilter - Draining
Fuel Prefilter - Flushing
Fuel Prefilter – Filling with Fuel
Fuel Prefilter with Water Separator - Filter Element Replacement
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
Exhaust Turbocharger
Compressor Wheel - Cleaning
Charge-Air Cooling
Air Filter
Air Filter – Removal and Installation
Air Intake
Starter – Condition Check
Engine Oil – Level Check
Engine Oil – Change
Engine Oil – Sample Extraction and Analysis
Engine Oil Filter – Replacement
Engine Running
Oil Indicator Filter – Check
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
Circuit
Engine Coolant Level – Check
Engine Coolant – Change
Engine Coolant – Draining
Engine Coolant – Filling
HT Coolant Pump — Relief Bore Check
Engine Coolant – Sample Extraction and Analysis
Engine Coolant Filter – Replacement
Preheating Unit
Raw Water Pump – Relief Bore Check
Battery-Charging Generator Drive – Coupling Condition Check
Auxiliary PTO
Fuel Supply System
Differential Pressure Gauge – Check
Check
Pump Capacity – Check
Coalescer Filter Element – Replacement
Wiring (General) for Engine/Gearbox/Unit
Accessories for (Electronic) Engine Governor / Control System
Limit Switch for Start Interlock ‒ Check
Engine Control Unit ECU 7 – Checking Plug Connections
Engine Monitoring Unit EMU – Plug Connection Check
Interface Module Plug Connections – Check
Installation
EMU 7 – Removal and Installation
Installation
Diagnostic Features of EIM
Appendix A 8.1 Abbreviations
8 Appendix A
MTU Contact Persons/Service Partners
9 Appendix B
Special Tools
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Quick Links
1
Maintenance Task Reference Table [Ql1]
2
Adec (Ecu 7) Fault Codes for Series 4000 Engines, Marine Application
Download this manual
Operating Instructions
Diesel engine
12 V 4000 M63
16 V 4000 M63
16 V 4000 M63R
MS150066/02E
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Table of Contents
Troubleshooting
Troubleshooting
102
Fuel treatment system - Troubleshooting
105
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