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16V4000M33S
Operating instructions manual
MTU 16V4000M33S Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Safety
Important Provisions for All Products
Correct Use of All Products
Personnel and Organizational Requirements
Initial Start-Up and Operation - Safety Regulations
Assembly, Maintenance, and Repair Work - Safety Regulations
Fire and Environmental Protection, Fluids and Lubricants
Fire Prevention and Environmental
Applications
Standards for Warning Notices in the Text and Highlighted Information
2 Transport
3 General Information
Engine - Overview
Product Description
Tightening Specifications for Screws, Nuts and Bolts
Engine Side and Cylinder Designations
Sensors, Actuators and Injectors on 12V Engines - Overview
Sensors, Actuators and Injectors on 16V Engines - Overview
Firing Order
Main Engine Dimensions
4 Technical Data
ENGINE DATA 12V4000M33F, Rheinschuo Stage II, IMO Tier
ENGINE DATA 12V4000M33S, Rheinschuo Stage II, IMO Tier
Starter (Electric)
ENGINE DATA 12V4000M33S, IMO Tier II, EPA Tier
STARTER (Electric)
Rated Starter Voltage (Standard Design)
Heat Exchanger Heat Exchanger Installed Separate
STARTING (with Compressed Air/Hydraulic Starter)
ENGINE DATA 16V4000M33F, Rheinschuo Stage II, IMO Tier
Starting-Air Pressure before Starter Motor, Min
(Standard Oil System) (Option: Max. Operat
Ing Inclinations)
ENGINE DATA 16V4000M33S, Rheinschuo Stage II, IMO Tier
Oil Pan Capacity at Dipstick Mark "Max
(Standard Oil System) (Option: Max. Operat
Ing Inclinations)
Weights / Main Dimensions
Engine Dry Weight (with Attached Standard Accessories, Without Coupling)
Sound Pressure Level Lp, 1M Distance, ISO
R Bar
Heat Exchanger Heat Exchanger
Installed Separate
ENGINE DATA 16V4000M33S, IMO Tier II, EPA Tier
Engine Data 16V4000M43S, IMO Tier II, EPA Tier
Engine Data 12V4000M23F, Rheinschuo, Stage II, IMO Tier
Engine Data 12V4000M23S, Rheinschuo, Stage II, IMO Tier
Engine Data 12V4000M23S, IMO Tier II, EPA Tier
Engine Data 16V4000M23F, Rheinschuo, Stage II, IMO Tier
Engine Data 16V4000M23S, Rheinschuo, Stage II, IMO Tier
Engine Data 16V4000M23S, IMO Tier II, EPA Tier
5 Operation
Controls
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
Starting the Engine
Re-Starting the Engine Following an Automatic Safety Shutdown
Operational Checks
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
Checks Prior to Start-Up
Fuel Treatment System - Initial Start-Up
Fuel Treatment System - Switching on
Fuel Treatment System - Shutdown
Stopping the Engine
Emergency Engine Stop
After Shutdown
Plant - Cleaning
6 Maintenance
Maintenance Task Reference Table [QL1]
7 Troubleshooting
Control Cabinet of Fuel Treatment System - Troubleshooting
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
ADEC Engine Governor - Fault Codes
Engine Control Unit ADEC (ECU 7) - Fault Codes
Solas
SOLAS Shielding as Per MTN 5233 - Installation
SOLAS Shielding - Installation
Installation Locations for SOLAS Shielding
Adhesive Tape for SOLAS Shielding - Application
8 Task Description
Engine
Engine - Barring Manually
Barring Engine with Starting System
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
Crankcase Breather
Crankcase Breather - Overview
Crankcase Breather - Oil Mist Separator Replacement
Valve Drive
Valve Gear - Lubrication
Valve Clearance - Check and Adjustment
Cylinder Head Cover - Removal and Installation
Injection Pump / HP Pump
HP Fuel Pump - Filling with Engine Oil
HP Fuel Pump - Relief Bore Check
Injection Valve / Injector
Injector - Replacement
Injector - Removal and Installation (Jacketed Fuel System)
Fuel Filter
Additional Fuel Filter - Overview
Additional Fuel Filter - Replacement
Fuel Filter - Replacement
Fuel Prefilter - Differential Pressure Gage Check and Adjustment
Fuel Prefilter - Draining
Fuel Prefilter - Flushing
Fuel Prefilter with Water Separator - Filter Element Replacement
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
Exhaust Turbocharger
Overview of Turbocharger
Compressor Wheel - Cleaning
Charge-Air Cooling
Intercooler - Checking Condensate Drain for Water Discharge and Obstruction
Air Filter
Air Filter - Replacement
Air Filter - Removal and Installation
Air Intake
Contamination Indicator - Signal Ring Position Check
Starting Equipment
Starter - Condition Check
Lube Oil System, Lube Oil Circuit
Engine Oil Level - Check
Engine Oil - Change
Engine Oil - Sample Extraction and Analysis
Oil Filtration / Cooling
Engine Oil Filter - Replacement
Oil Indicator Filter - Cleaning and Check
Centrifugal Oil Filter - Cleaning and Filter Sleeve Replacement
Coolant Circuit, General, High-Temperature Circuit
Drain and Vent Points
Engine Coolant Level - Check
Engine Coolant Change
Engine Coolant - Draining
Engine Coolant - Filling
HT Coolant Pump - Relief Bore Check
Engine Coolant - Sample Extraction and Analysis
Engine Coolant Filter - Replacement
Preheating Unit
Preheater - Function and Leak-Tightness Check
Preheater - Overhaul
Raw Water Pump with Connections
Raw Water Pump - Relief Bore Check
Battery-Charging Generator
Battery-Charging Generator Drive, Coupling Condition Check
Engine Mounting / Support
Engine Mounting - Checking Resilient Element
Auxiliary PTO
Bilge Pump - Relief Bore Check
Fuel Supply System
Water Drain Valve - Check
Differential Pressure Gage - Alarm Function Check
Water Level Probe (3-In-1 Rod Electrode)
Check
Pump Capacity - Check
Coalescer Filter Element - Replacement
Engine Wiring Harness – Overview
Engine Cabling – Check
Accessories for (Electronic) Engine Governor / Control System
Engine Control Unit ECU 7 – Checking Plug Connections
Engine Monitoring Unit EMU 7 – Plug Connection Check
Engine Monitoring Unit EMU 7 – Plug Connection Check
Interface Module EIM Plug Connections Check
348 9 Appendix A
10 Appendix B
Installation
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Engine - Overview
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Engine Data 12V4000M33F, Rheinschuo Stage II, Imo Tier
Download this manual
Operating Instructions
Diesel engine
12V/16V4000Mx3x
MS15036/00E
Table of
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Chapters
Table of Contents
5
Starter (Electric)
81
Table of Contents
Troubleshooting
Troubleshooting
134
Control cabinet of fuel treatment system - Troubleshooting
137
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