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REPAIR MANUAL
95 / 105 / 115
Publication No. 46847
Date: February, 2001
THOMAS

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Table of Contents
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Summarization of Contents

Safety Precautions
Personal Considerations
Safety guidelines for individual protection and awareness.
Equipment and Operational Safety
Safety guidelines for equipment use and operation.
Operational Safety
Safety rules for operating the loader during various tasks.
Service Techniques
Safety protocols for performing maintenance and repairs.
Section 1 Hydraulic System
Hydraulic Circuit
Overview of the hydraulic system's schematic and specifications.
Gear Pump
Procedures for gear pump replacement and start-up.
Control Valve
Detailed instructions for control valve testing, removal, and repair.
Hydraulic Cylinders
Information on hydraulic cylinder specifications, testing, and replacement.
Hydraulic Oil Filter
Guidelines for hydraulic oil filter replacement and general information.
Hydraulic Oil Cooler
Information on the hydraulic oil cooler and replacement procedures.
Hydraulic Oil Reservoir
Details on checking oil level, adding oil, and servicing the reservoir.
Hydraulic System Troubleshooting
Common hydraulic system problems and their corrective actions.
Torque Chart
Specifications for tightening hydraulic hose and fitting torques.
Section 2 Hydrostatic Drive System
Hydrostatic Drive Circuit
Schematic and overview of the hydrostatic drive system.
Hydrostatic System Specifications
Technical specifications for the hydrostatic tandem pump and drive motor.
General Information
Introduction and explanation of the hydrostatic system's operation.
Hydrostatic System Troubleshooting
Diagnostic steps and flowcharts for hydrostatic system issues.
Pressure Tests
Procedures and port locations for testing system pressure.
Towing Procedure
Steps for safely towing the loader if it malfunctions.
Flushing The Hydraulic System
Methods for cleaning and flushing the hydraulic system.
Start-up Procedure
Step-by-step guide for starting the hydrostatic system after repairs.
Gear Pump Replacement
Detailed instructions for replacing the gear pump.
Tandem Pump Replacement
Procedures for removing and installing the tandem pump.
Tandem Pump Parts Diagram
Exploded views and part index for the tandem pump.
Drive Motor Service
General information, disassembly, and assembly of the drive motor.
Section 3 Final Drive
Final Drive Specifications and Maintenance
Maintenance schedule and torque specifications for the final drive.
Final Drive Lubrication
Procedures for checking, adding, and changing final drive oil.
Drive Chain Service
Instructions for checking, removing, and installing the drive chain.
Drive Motor Sprocket Replacement
Steps for replacing the drive motor sprocket.
Axle Assembly Service
Detailed information on axle removal, inspection, and installation.
Final Drive Troubleshooting
Common final drive problems and their solutions.

Table of Contents