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Viessmann Manuals
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Vitocrossal 500
Installation instructions manual
Viessmann Vitocrossal 500 Installation Instructions Manual
Cm2 series 400, 500 and 620 gas condensing boiler with cylinder burner, heating input: 1445 to 2245 mbh (423 to 658 kw)
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Contents
Table of Contents
Bookmarks
Table of Contents
Safety, Installation and Warranty Requirements
Product Documentation
Warranty
Licensed Professional Heating Contractor
Contaminated Air
Advice to Owner
Carbon Monoxide
Fresh Air
Equipment Venting
Fiberglass Wool and Ceramic Fiber Material
First Aid Measures
Codes
Mechanical Room
Safety
Table of Contents
Important Regulatory and Installation Requirements
For Installations on the Commonwealth of Massachusetts
For Polypropylene Venting Systems Only
Venting Clearance to Combustibles (Stainless Steel / Polypropylene)
Working on the Equipment
Technical Literature
General Information
About These Installation Instructions
Product Information
Mechanical Room
For Retrofit Applications
Boiler
Recommended Minimum Service Clearances
Preparing the Boiler
Boiler Insulation
Boiler Door Insulation
Boiler Door
Combustion Air Flex Hose
Flex Hose Air Intake Adaptor
Boiler Connections
Water Side Connection
Safety Header
Hydrostatic Test Procedure
Rails and Supports
Side Panels
Cross Bar
Mounting the Burner
Combustion Air Adapter Burner Connection
Front Side Panels
Bottom Plate
Electrical Connections
System Power Supply
Routing Cables
Boiler Water Temperature Sensor
Flue Gas Temperature Sensor
Condensate Connection
Rear Panels
Boiler Control and Junction Box
Top Panels
Front Panels
Control Panel and Covers
Gas Flue Connections
Gas Connections
Valve Leak Test
Boiler Piping in Heating / Cooling Application
Initial System Fill
Venting
General Venting Information
Installation Steps (Outline)
Recommended Venting Practice
Approved Venting Materials
Vent Termination Location Requirements (for Installations in Canada)
Vent Termination Location Requirements (for Installations in the U.S.A.)
Flashing and Storm Collar Installation
Additional Requirements for Stainless Steel Vent Pipe Material
Exhaust Vent/Air Intake Connection to Boiler
Vent Pipe Material
Requirements for PP and Stainless Steel
Vent System Suppliers
Vent Requirements
Combustion Air Supply, Room Air Dependant Application Only
Direct Venting (Two Pipe System)
Side Wall Vent Termination [Stainless Steel, CPVC or PP]
Side Wall Venting
Side Wall Vent Termination [Stainless Steel or PP]
Component Installation Guide
Flashing and Storm Collar Installation
Vent Termination Location Requirements - Vertical
Installation of Support System - PP
Bracing
Vent System Suppliers
Long Sweep Elbows
Standard Long Sweep Elbow Equivalent Length Material
Venting Options - Stainless Steel/Pp
Two Pipe System-Vertical Exhaust/Vertical Air Intake
Two Pipe System-Horizontal Exhaust/Horizontal Air Intake
Two Pipe System-Vertical/Horizontal Installations
Single Pipe-Vertical Exhaust / Room Air Dependent
Single Pipe-Horizontal Exhaust / Room Air Dependent
Two Pipe System-Vertical Exhaust/Horizontal Air Intake
Single Pipe System-Vertical/Horizontal Installations
Maximum Allowable Equivalent Length - Stainless Steel / PP
Multiple Boiler Installations
Horizontal Vent Termination
Vertical Vent Termination
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Product Documentation
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Safety, Installation and Warranty Requirements
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Product Information
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Electrical Connections
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See also:
Instruction Manual
,
Technical Data Manual
Installation Instructions
for use by heating contractor
Vitocrossal 200
CM2 Series 400, 500 and 620
Gas condensing boiler with cylinder burner
Heating input:
1445 to 2245 MBH
(423 to 658 kW)
VITOCROSSAL 200
H
5773 597 - 04 09/2014
Product may not be exactly as shown
IMPORTANT
Read and save these instructions
for future reference.
Please file in Service Binder
Table of
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Summarization of Contents
Installation and Safety Requirements
Safety, Installation, and Warranty Overview
Covers general safety, contractor roles, warranty, and product documentation.
Critical Safety Warnings and Precautions
Addresses carbon monoxide, contaminated air, fresh air, and handling hazardous materials.
Codes and Mechanical Room Criteria
Details regulatory compliance, material safety, and mechanical room requirements.
Boiler Installation Procedures
Service Clearances and Boiler Preparation
Essential for access, installation, and initial setup of the boiler.
Boiler Connections and Hydrostatic Test
Details water side connections, safety header, and pressure testing.
Electrical Wiring and Condensate Management
Covers electrical connections, power supply, and condensate drainage.
Initial System Fill Procedure
Instructions for filling the hydronic system and bleeding air.
Venting System Installation
General Venting Guidelines and Materials
Principles, approved materials, and practices for vent system installation.
Vent Termination Location Requirements
Critical rules for vent termination placement for safety and code compliance.
Venting System Configurations
Details common two-pipe and single-pipe venting system setups.
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