PEUGEOT 150 CC Workshop Manual

PEUGEOT 150 CC Workshop Manual

4-stroke engine

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WORKSHOP MANUAL
TECHNICAL NETWORK LEADERSHIP
WORKSHOP MANUAL
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125 CC/150 CC 4-STROKE ENGINE

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Summarization of Contents

Engine Characteristics
Engine Capacities
Details on engine oil and relay box oil capacities.
Special Important Points
Fuel and Oil Recommendations
Guidance on fuel type and oil usage for the engine.
Disassembly Procedures
Mounting Engine on Stand
Instructions for securing the engine onto a stand for maintenance.
Primary Transmission Cover Removal
Steps to remove the primary transmission cover and its components.
Drive Pulley Removal
Procedure for removing the engine's drive pulley assembly.
Driven Pulley Removal
Steps to remove the driven pulley and clutch drum.
Rocker Cover Removal
Instructions for removing the rocker cover and its gasket.
Chain Tensioner Removal
Procedure for removing the chain tensioner mechanism.
RH Cover, Ignition Coil & Sensor Removal
Steps for removing the right-hand cover, ignition coil, and sensor.
Rotor Removal
Procedure for removing the engine rotor using specific tools.
Cylinder Head Removal
Detailed steps for removing the cylinder head assembly.
Temperature Sensor Removal
Instructions for removing the engine temperature sensor.
Thermostat Removal
Procedure for removing the engine thermostat.
Camshaft and Rockers Removal
Steps to remove the camshaft and rocker components.
Valves and Valve Stem Seals Removal
Procedure for removing valves and their stem seals.
Cylinder Removal
Steps to remove the engine cylinder and associated parts.
Piston Removal
Procedure for removing the piston, including gudgeon pin.
Oil Pump Removal
Instructions for removing the engine oil pump.
RH Crankcase Half Removal
Steps to remove the right-hand crankcase half.
Oil Discharge Valve Removal
Procedure for removing the oil discharge valve.
Water Pump Removal
Steps to remove the engine water pump.
Crankshaft Removal
Procedure for removing the crankshaft and conrod assembly.
Crankshaft and Conrod Assembly Check
Checking the big end side play and out-of-round values.
Secondary Transmission Cover Removal
Steps to remove the secondary transmission cover.
Secondary Transmission Removal
Procedure for removing the secondary transmission components.
Refitting Specific Components
Crankshaft LH Bearing Installation
Procedure for installing the crankshaft's left-hand bearing.
Water Pump Installation in RH Crankcase
Steps for installing the water pump within the right crankcase.
Engine Casings Assembly
Instructions for assembling the engine crankcase halves.
Piston Rings Installation
Procedure for correctly installing piston rings on the piston.
Piston Fitting
Steps for installing the piston into the cylinder.
Cylinder Fitting
Procedure for fitting the cylinder to the crankcase.
Cylinder Head Fitting
Instructions for fitting the cylinder head assembly.
Cylinder Head Tightening Method
Detailed steps for tightening cylinder head nuts and screws.
Setting Engine Timing
Procedure for setting the engine's timing correctly.
Installing Valve Clearance
Adjusting valve clearances using feeler gauges.
Checking Valve Clearance
Verifying the adjusted valve clearances.
Rocker Cover Refitting
Steps to refit the engine rocker cover.
Miscellaneous Operations
Oil Filter Removal
Procedure for removing the engine oil filter.
Water Inlet Pipe Removal
Steps to remove the engine's water inlet pipe.
Drive Pulley Assembly Fitting
Procedure for fitting the drive pulley assembly onto the crank.
Drive Pulley Bearings Replacement
Instructions for replacing the drive pulley bearings.
Clutch Lining Assembly Removal
Steps to remove the clutch lining assembly.
Clutch Lining Assembly Refitting
Procedure for refitting the clutch lining assembly.

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