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Manuals
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Sym Manuals
Motorcycle
Joyride200
Service manual
Sym Joyride200 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
1. General Information
Table of Contents
General Safety
Service Precautions
Specifications
Torque Values
Cables and Harness Routing
Troubleshooting
Lubrication Points
2. Maintenance Information
Maintenance Information
Periodical Maintenance Schedule
Acceleration Operation
Fuel Lines
Air Cleaner
Crankcase Ventilation
Spark Plug
Valve Clearance
Carburetor Idling Speed Adjustment
Ignition System
Cylinder Compression Pressure
Driving Belt
Brake Fluid
Brake System (Front/Rear Disk Brake)
Brake System Hose
Filling out Brake Fluid
Added Brake Fluid
Air Bleed Operation
Brake Lining Wear
Brake Lamp Switch/Starting Inhibitor Switch
Clutch Disc Wear
Headlamp Beam Distance
Shock Absorber
Side Stand
Steering Handle Top Bearing
Wheel/Tire
3. Lubrication System
Lubrication System
Precautions in Operation
Troubleshooting
Engine Oil
Engine Oil Strainer Clean
Oil Change
Oil Pump Disassembly
Oil Pump Removal
Oil Pump Inspection
Oil Pump Re-Assembly
Oil Pump Installation
Gear Oil
4. Fuel System
Fuel System
Precautions in Operation
Fuel System
Trouble Diagnosis
Air Cut-Off Valve
Auto By-Starter
Carburetor Removal
Vacuum Chamber
Float Chamber
Installation of Carburetor
Adjustment of Pilot Screw
Fuel Tank
Air Cleaner
Engine Removal
Engine Removal
6. Cylinder Head/Valve
Cylinder Head/Valve
Precautions in Operation
Cylinder Head Removal
Cylinder Head Disassembly
Valve Stem Replacement
Valve Seat Inspection and Service
Cylinder Head Reassembly
Cylinder Head Installation
7. Cylinder/Piston
Cylinder/Piston
Precautions in Operation
Trouble Diagnosis
Cylinder Removal
Piston Removal
Piston Ring Installation
Piston Installation
Cylinder Installation
8. V-Belt Driving System/Kick Starter
Maintenance Description
Trouble Diagnosis
Kick Starter
Driving Belt
Drive Face
Clutch Outer/Driven Pulley
Left Crankcase Cover
9. Final Driving Mechanism
Final Driving Mechanism
Precautions in Operation
Trouble Diagnosis
Final Driving Mechanism
Disassembly of Final Driving Mechanism
Inspection of Final Driving Mechanism
Bearing Replacement
Re-Assembly of Final Driving Mechanism
10. Alternator/Starting Clutch
Alternator/Starting Clutch
Precautions in Operation
A.C.G. Set Removal
Flywheel Removal
Right Crankcase Cover Removal
Starting Clutch
A.C.G. Set Installation
Flywheel Installation
Right Crankcase Installation
11. Crankshaft/Crankcase
Crankshaft/Crankcase
General Information
Trouble Diagnosis
Service Data
Disassembly of Crankcase
Crankshaft
Assembly of Crankcase
12. Cooling System
Cooling System
General Information
Cooling System
Trouble Diagnosis
Change of Coolant
System Test
Radiator
Water Pump
Temperature Sensor
Thermostat
13. Body Covers
Maintenance
Front Guard
Luggage Box
Side Covers
Body Cover
Inner Cover
Front Fender
14. Brake
Brake
System
Maintenance Description
System
Hydraulic Disc Brake
Air Bleed
Brake Calliper
Brake Disc
Master Cylinder Inspection
14. Brake Notes
Steering/Front Wheel/Front Brake
Operational Precautions
Trouble Diagnosis
Steering Handlebar
Front Wheel
Front Brake
Front Shock Absorber
Front Fork/Steering
16. Rear Wheel/Rear Brake/Rear Cushion
Operational Precaution
Trouble Diagnosis
Muffler
Rear Wheel
Rear Cushion
17. Electrical System
Electrical System
Maintenance Data
Technical Specification
Trouble Diagnosis
Battery
Charging System
Ignition System
Starting System
Lamp/Bulb
Switch/Horn
Fuel Gauge
Thermal Switch
Sensor
Digital Meters Trouble Diagnosis
How to Use Special Tools
Special Tools
Crank Case / Transmission Oil Seal Driver
AC.G. Flywheel Puller
Valve Cotter Remover / Install Driver
Crank Case Bush Puller
Wiring Diagram
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CONTENTS
MANUAL
SERVICE MANUAL
Table of
Contents
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Chapters
1. General Information
6
2. Maintenance Information
22
3. Lubrication System
34
4. Fuel System
42
6. Cylinder Head/Valve
60
7. Cylinder/Piston
74
8. V-Belt Driving System/Kick Starter
82
9. Final Driving Mechanism
96
10. Alternator/Starting Clutch
104
11. Crankshaft/Crankcase
112
12. Cooling System
120
13. Body Covers
132
14. Brake
144
14. Brake Notes
154
16. Rear Wheel/Rear Brake/Rear Cushion
166
17. Electrical System
172
Table of Contents
Troubleshooting
Troubleshooting
16
Precautions in operation
35
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