Fiat 500F Workshop Manual

Fiat 500F Workshop Manual

Fiat 500 1957-73
Table of Contents

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FIAT 500 1957-73
Workshop Manual
Autobooks
Models Covered
Fiat New 500
Fiat 500D
Fiat 500F
Fiat 500L
Fiat and Autobianchi Giardiniera

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Table of Contents
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Summarization of Contents

Chapter 1 The Engine
1:1 Description
Provides an overview of the Fiat 500 engine's design and components.
1:2 Engine removal (sedan—all versions)
Step-by-step guide to removing the engine from sedan models.
1:6 Cylinder head removal, servicing and replacement
Details on removing, servicing, and replacing the cylinder head assembly.
1:22 Fault diagnosis
Troubleshooting common engine problems and their causes.
Chapter 2 The Fuel System
2:1 Description
Overview of the fuel system, including carburetters and recirculation devices.
2:4 Pump removal, dismantling and examination
Steps for removing, dismantling, and inspecting the fuel pump.
2:6 Carburetter operation and adjustment, Weber 26.1MB
Details on the operation and adjustment of the Weber 26.1MB carburetter.
2:12 Fault diagnosis
Troubleshooting guide for fuel system issues.
Chapter 3 The Ignition System
3:1 Description
Overview of the ignition system's components and function.
3:4 Ignition faults
Troubleshooting common ignition system faults.
3:7 Timing the ignition
Instructions for timing the ignition system correctly.
Chapter 4 The Cooling System
4:1 Description
Description of the air cooling system for Sedan and Station Wagon models.
4:6 Fault diagnosis
Troubleshooting common cooling system problems.
Chapter 5 The Clutch
5:1 Description
Description of single plate dry disc and diaphragm spring clutches.
5:2 Removal and installation
Procedures for removing and installing the clutch unit.
5:8 Fault diagnosis
Troubleshooting common clutch system faults.
Chapter 6 Gearbox and Differential Unit
6:1 Description
Description of the gearbox and differential unit, including casing and components.
6:2 Removal of gearbox/differential unit
Procedure for removing the complete gearbox/differential unit.
6:12 Fault diagnosis
Troubleshooting common transmission and differential issues.
Chapter 7 Rear Suspension and Wheels
7:1 Description
Description of the rear suspension system with coil springs and swinging arms.
7:2 Removal of rear suspension assembly
Procedure for removing the rear suspension assembly.
7:8 Fault diagnosis
Troubleshooting common rear suspension and wheel problems.
Chapter 8 Front Suspension and Hubs
8:1 Description
Description of the independent front suspension system.
8:2 Front suspension removal and dismantling
Procedure for removing and dismantling the front suspension assembly.
8:11 Fault diagnosis
Troubleshooting common front suspension and hub issues.
Chapter 9 The Steering System
9:1 Description
Description of the steering gear, ratio, and layout.
9:3 Steering box removal and refitting
Steps for removing and refitting the steering box.
9:8 Fault diagnosis
Troubleshooting common steering system problems.
Chapter 10 The Braking System
10:1 Description
Description of the hydraulic braking system and its components.
10:5 Master cylinder
Master cylinder operation, removal, reassembly, and dismantling.
10:13 Fault diagnosis
Troubleshooting common braking system issues.
Chapter 11 The Electrical Equipment
11:1 Description
Overview of the 12-volt electrical system components.
11:3 The generator
Generator testing, removal, dismantling, and servicing.
11:13 Fault diagnosis
Troubleshooting common electrical equipment faults.
Chapter 12 The Bodywork
12:1 Bodywork finish
Guidance on repairing minor bodywork damage and painting.
12:5 Removing window regulator and door glass
Steps for removing and refitting window regulators and door glass.
12:14 Interior heater
Description and inspection of the interior heating system.

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