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COLLATOR
DFC-12/DFC-10
Instruction Manual
[220-240V]
ILLUSTRATION : DFC-12
DUPLO CORPORATION

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Summarization of Contents

Collation Operations Guide
Power Switch Operation
Controls the unit's power supply via ON/OFF buttons.
Paper Feed Pressure Adjustment
Adjusts feed pressure based on paper size for optimal separation.
Paper Separation Pressure Adjustment
Adjusts separation pressure based on paper thickness for consistent feeding.
Paper Loading Procedure
Guides the process of placing paper into the machine's bins.
Paper Receiving Stopper 1 Adjustment
Positions the stopper for correct paper stacking based on size.
Paper Receiving Stopper 2 Adjustment
Positions the second stopper for proper paper alignment.
Side Guide F Adjustment
Aligns the side guide according to paper size for correct paper path.
Side Guide B Adjustment for Output Mode
Adjusts the side guide B based on the chosen output mode: STRAIGHT or OFFSET.
Control Panel Settings for Collation
Configures collation mode, paper output, and counting methods via the control panel.
Preset Key Operation for Setup
Initiates setup by sending paper to memorize size and thickness.
Starting and Stopping Operations
Initiates or halts the collation process using Start and Stop keys.
Powering Off the Unit
Safely shuts down the machine after operation is complete.
Paper Loading by Collation Mode
Normal Mode Paper Loading
Details how to load paper for standard collation where sets are stacked sequentially.
Interleaving Mode Paper Loading
Explains loading paper for interleaving, inserting separators between sets.
Alternative Mode Paper Loading
Describes loading paper for alternative mode, dividing sheets into odd/even bins.
Block Mode Paper Loading
Guides paper loading for block collation, dividing bins into two groups.
Paper Loading with Downstream Unit
Instructions for loading paper when connected to optional downstream units.
Paper Loading by Size and Direction
Details paper loading orientation based on paper size and downstream unit connection.
Using the Control Panel Features
LCD Window Information Display
Explains the various displays shown on the unit's LCD screen.
Collation Mode Selection
Guides users through selecting operating modes like Normal, Interleaving, Block, and Alternative.
Interleaf Quantity Setting
Configures the number of interleaves to be inserted in the interleaving mode.
Count Display Method Setup
Selects between count-up or count-down display for processed sets.
Paper Receiving Method Configuration
Sets how collated paper is received: OFFSET, OPTION, or STRAIGHT mode.
Adjusting Other Operational Settings
Covers adjustments for overlap, speed, and repeat settings for enhanced performance.
Connecting Downstream Units
Connecting DBM-120/120T Units
Details how to connect DBM-120 and DBM-120T for stapling, folding, and trimming.
Connecting DC-S and DC-S4 Units
Explains the connection of DC-S and DC-S4 units for stapling and punching.
Interpreting Bin Error Lamp Indicators
Green Bin Error Lamp: No Paper
Indicates no paper in a bin; requires replenishment and restart.
Red Bin Error Lamp: Paper Jam
Signals a paper jam within a bin; requires clearing the jam and restarting.
Blinking Green Bin Error Lamp: Empty Feed
Indicates no paper fed from bin; requires re-stacking and potential pressure adjustment.
Blinking Red Bin Error Lamp: Double Feed
Signals a double-fed paper; requires proper alignment and potential pressure adjustment.
Troubleshooting Error Messages
LCD Message: No Paper
Alerts that a bin is empty, requiring paper replenishment to continue.
LCD Message: Tray Full
Indicates the paper receiving table is full; requires clearing the table.
LCD Message: Feed Error
Reports paper jamming in the feed path or gate; requires jam removal.
LCD Message: Preset Error
Occurs if Start is pressed without prior Preset key activation.
LCD Message: Mis-Feed
Indicates no paper was fed from a bin; requires checking and restarting.
LCD Message: Double Detect
Signals that paper has been double-fed; requires checking and restarting.
LCD Message: Paper Jam
Reports jamming in the conveyance route or ejection gate; requires jam removal.
LCD Message: Stacker Jam
Indicates jamming at the ejection gate or receiving table; requires jam removal.
LCD Message: Feed Cover Open
Alerts that the vertical conveyance cover is not properly closed.
LCD Message: Interleave Setup Error
Indicates missing interleave quantity or empty interleave bin.
LCD Message: On-line Error
Reports an error occurring in the connected downstream unit.

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