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DFC-10
Instruction manual
Duplo DFC-10 Instruction Manual
Collator
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
2 Table of Contents
1 Introduction
3 Safety Precautions
4 Usage Precautions
5 Features of this Machine
6 Names of Parts
7 Names and Functions of Control Panel Parts
8 Precautions on Loading Paper
9 Operations
10 Loading Paper According to Collation Mode
Loading Paper for Normal Mode
Loading Paper for Interleaving Mode
Loading Paper for Alternative Mode
Loading Paper for Block Mode
How to Load Paper When Downstream Unit Is Connected
Loading Paper According to Paper Size
11 Using the Control Panel
LCD Window
Setting the Collation Mode
Setting the Number of Interleaves
Setting the Count Display Method
Setting the Paper Receiving Method
Other Settings
12 Connecting the Downstream Unit
Connecting the DBM-120 and DBM-120T
Connecting DC-S and DC-S4
13 Double-Feed Detection Function
14 When bin Error Lamps Light/Blink
When an Error Lamp Lights in Green
When an Error Lamp Lights in Red
When an Error Lamp Blinks in Green
When an Error Lamp Blinks in Red
15 When Error Messages Are Displayed
When "No Paper" Is Displayed
When "Tray Full" Is Displayed
When "Feed Error" Is Displayed
When "Preset Error" Is Displayed
When "Mis-Feed" Is Displayed
When "Double Detect" Is Displayed
When "Paper Jam" Is Displayed
When "Stacker Jam" Is Displayed
When "Feed Cov. Open" Is Displayed
15-10.When "Int. Setup Error" Is Displayed
15-11.When "On-Line Err" Is Displayed
16 Troubleshooting
17 Troubleshooting Guide
18 Lcd Menu
19 Cleaning the Unit and Replacing Expendable Parts
20 Specifications
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Introduction
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Features of this Machine
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Names of Parts
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Troubleshooting
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Specifications
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COLLATOR
DFC-12/DFC-10
Instruction Manual
[220-240V]
ILLUSTRATION : DFC-12
DUPLO CORPORATION
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Table of Contents
Troubleshooting
TROUBLESHOOTING
46
TROUBLESHOOTING GUIDE
47
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Summarization of Contents
Introduction to Duplo Collator
Safety Precautions for Operation
Usage Precautions and Environment
Machine Features and Capabilities
Identification of Machine Parts
Control Panel Components and Functions
Precautions for Loading Paper
Collation Operations Guide
Power Switch Operation
Controls the unit's power supply via ON/OFF buttons.
Paper Feed Pressure Adjustment
Adjusts feed pressure based on paper size for optimal separation.
Paper Separation Pressure Adjustment
Adjusts separation pressure based on paper thickness for consistent feeding.
Paper Loading Procedure
Guides the process of placing paper into the machine's bins.
Paper Receiving Stopper 1 Adjustment
Positions the stopper for correct paper stacking based on size.
Paper Receiving Stopper 2 Adjustment
Positions the second stopper for proper paper alignment.
Side Guide F Adjustment
Aligns the side guide according to paper size for correct paper path.
Side Guide B Adjustment for Output Mode
Adjusts the side guide B based on the chosen output mode: STRAIGHT or OFFSET.
Control Panel Settings for Collation
Configures collation mode, paper output, and counting methods via the control panel.
Preset Key Operation for Setup
Initiates setup by sending paper to memorize size and thickness.
Starting and Stopping Operations
Initiates or halts the collation process using Start and Stop keys.
Powering Off the Unit
Safely shuts down the machine after operation is complete.
Paper Loading by Collation Mode
Normal Mode Paper Loading
Details how to load paper for standard collation where sets are stacked sequentially.
Interleaving Mode Paper Loading
Explains loading paper for interleaving, inserting separators between sets.
Alternative Mode Paper Loading
Describes loading paper for alternative mode, dividing sheets into odd/even bins.
Block Mode Paper Loading
Guides paper loading for block collation, dividing bins into two groups.
Paper Loading with Downstream Unit
Instructions for loading paper when connected to optional downstream units.
Paper Loading by Size and Direction
Details paper loading orientation based on paper size and downstream unit connection.
Using the Control Panel Features
LCD Window Information Display
Explains the various displays shown on the unit's LCD screen.
Collation Mode Selection
Guides users through selecting operating modes like Normal, Interleaving, Block, and Alternative.
Interleaf Quantity Setting
Configures the number of interleaves to be inserted in the interleaving mode.
Count Display Method Setup
Selects between count-up or count-down display for processed sets.
Paper Receiving Method Configuration
Sets how collated paper is received: OFFSET, OPTION, or STRAIGHT mode.
Adjusting Other Operational Settings
Covers adjustments for overlap, speed, and repeat settings for enhanced performance.
Connecting Downstream Units
Connecting DBM-120/120T Units
Details how to connect DBM-120 and DBM-120T for stapling, folding, and trimming.
Connecting DC-S and DC-S4 Units
Explains the connection of DC-S and DC-S4 units for stapling and punching.
Double-Feed Detection Functionality
Interpreting Bin Error Lamp Indicators
Green Bin Error Lamp: No Paper
Indicates no paper in a bin; requires replenishment and restart.
Red Bin Error Lamp: Paper Jam
Signals a paper jam within a bin; requires clearing the jam and restarting.
Blinking Green Bin Error Lamp: Empty Feed
Indicates no paper fed from bin; requires re-stacking and potential pressure adjustment.
Blinking Red Bin Error Lamp: Double Feed
Signals a double-fed paper; requires proper alignment and potential pressure adjustment.
Troubleshooting Error Messages
LCD Message: No Paper
Alerts that a bin is empty, requiring paper replenishment to continue.
LCD Message: Tray Full
Indicates the paper receiving table is full; requires clearing the table.
LCD Message: Feed Error
Reports paper jamming in the feed path or gate; requires jam removal.
LCD Message: Preset Error
Occurs if Start is pressed without prior Preset key activation.
LCD Message: Mis-Feed
Indicates no paper was fed from a bin; requires checking and restarting.
LCD Message: Double Detect
Signals that paper has been double-fed; requires checking and restarting.
LCD Message: Paper Jam
Reports jamming in the conveyance route or ejection gate; requires jam removal.
LCD Message: Stacker Jam
Indicates jamming at the ejection gate or receiving table; requires jam removal.
LCD Message: Feed Cover Open
Alerts that the vertical conveyance cover is not properly closed.
LCD Message: Interleave Setup Error
Indicates missing interleave quantity or empty interleave bin.
LCD Message: On-line Error
Reports an error occurring in the connected downstream unit.
General Troubleshooting Guide
Troubleshooting Specific Issues
Navigating the LCD Menu Structure
Cleaning and Replacing Consumables
Machine Specifications
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