Husqvarna TE 300 USA Owner's Manual

Husqvarna TE 300 USA Owner's Manual

Husqvarna motorcycles 2014 owner's manual
Table of Contents

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OWNER'S MANUAL 2014
TE 125 EU
TE 250 EU
TE 250 AUS
TE 250 USA
TE 300 EU
TE 300 AUS
TE 300 USA
Art. no. 3402005en

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Table of Contents
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Summarization of Contents

Means of Representation
Symbols Used
Explains symbols in the manual for clarity and warnings.
Formats Used
Explains typographical formats used for names and brands.
Safety Advice
Intended Use Definition
Defines how the motorcycle should and should not be used.
General Safety Advice
General instructions for safe operation of the vehicle.
Degrees of Risk and Symbols
Explains danger levels and associated symbols in the manual.
Tampering Warning
Warns against modifying noise control system and related legal issues.
Safe Operation Guidelines
Guidelines for operating the motorcycle safely and responsibly.
Protective Clothing Requirements
Emphasizes wearing appropriate gear for rider safety.
Work Rules for Maintenance
Outlines rules for maintenance and repair work.
Environmental Considerations
Advises on responsible use to protect the environment.
Owner's Manual Usage
Importance of reading the manual for proper use and maintenance.
Important Information
Warranty Information
Details about warranty terms and conditions for the vehicle.
Operating and Auxiliary Substances
Information on required fluids and their safe handling.
Spare Parts and Accessories
Guidance on using approved parts and accessories for safety.
Service and Maintenance
Importance of regular maintenance for optimal operation and longevity.
Figure Explanations
Notes that figures may show optional equipment and may not be fully disassembled.
Customer Service and Support
Information on how to get help from dealers for questions.
View of Vehicle
Front Left View and Components
Identifies key components of the vehicle from the front left view.
Rear Right View and Components
Identifies key components of the vehicle from the rear right view.
Serial Numbers
Chassis Number Identification
Location and identification of the vehicle's chassis number.
Type Label (TE EU/AUS)
Location and identification of the vehicle's type label.
Key Number (TE EU/AUS)
Location and identification of the steering lock key number.
Engine Number Identification
Location and identification of the vehicle's engine number.
Fork Part Number Location
Location and identification of the fork's part number.
Shock Absorber Part Number
Location and identification of the shock absorber's part number.
Controls
Clutch Lever Operation
Description and location of the clutch lever.
Hand Brake Lever Operation
Description and location of the hand brake lever.
Throttle Grip Operation
Description and location of the throttle grip.
Kill Switch Function (TE EU/AUS)
Function and states of the kill switch for EU/AUS models.
Kill Switch Function (TE USA)
Function and states of the kill switch for USA models.
Horn Button Function (TE EU/AUS)
Location and function of the horn button.
Light Switch Operation (TE EU/AUS)
Operation of the light switch for EU/AUS models.
Light Switch Operation (TE USA)
Operation of the light switch for USA models.
Turn Signal Switch Operation (TE EU/AUS)
Operation of the turn signal switch.
Emergency OFF Switch Function (TE AUS)
Function and states of the emergency OFF switch.
Electric Starter Button Operation
Operation of the electric starter button.
Indicator Lamps Overview (TE EU/AUS)
Explains dashboard indicator lamps for EU/AUS models.
Indicator Lamps Overview (TE USA)
Explains dashboard indicator lamps for USA models.
Fuel Filler Cap Operation
Procedure for opening the fuel filler cap with safety warnings.
Fuel Filler Cap Closing
Procedure for closing the fuel filler cap.
Fuel Tap Operation
Description and operation of the fuel tap positions.
Choke Lever Operation
Operation of the choke for cold starts.
Shift Lever and Gear Positions
Description of the shift lever and gear positions.
Kick Starter Operation
Description of the kick starter.
Foot Brake Lever Operation
Description and location of the foot brake lever.
Side Stand Usage
Function and usage of the side stand.
Steering Lock Operation (TE EU/AUS)
Operation and purpose of the steering lock.
Locking the Steering (TE EU/AUS)
Step-by-step procedure for locking the steering.
Unlocking the Steering (TE EU/AUS)
Step-by-step procedure for unlocking the steering.
Speedometer
Speedometer Overview
Identifies the main components of the speedometer display.
Speedometer Activation
How the speedometer display is activated.
Speedometer Messages Explained
Explains various messages displayed by the speedometer.
Setting Speedometer Units and Time
Procedure for setting speedometer units, clock, and service display.
Setting Kilometers or Miles
How to switch between metric and imperial units.
Setting the Clock Display
Procedure for setting the clock display (12h/24h).
Setting the Service Display
Procedure for setting and resetting the service interval indicator.
Speed, Time, and Trip Distance Display
Explanation of displaying speed, time, and trip distance.
Speed, Time, and Second Trip Distance Display
Explanation of displaying speed, time, and second trip distance.
Average Speed, Operating Hours, and Total Distance
Explains how to view average speed, operating hours, and total distance.
Preparing for Use
Advice on First Use
Essential safety and operational advice before the first ride.
Engine Running-In Procedure
Instructions for the engine break-in period to ensure longevity.
Preparation for Difficult Riding Conditions
Steps for preparing the bike for off-road or adverse conditions.
Preparation for Dry Sand Rides
Specific preparation for riding in dry sandy conditions.
Preparation for Wet Sand Rides
Specific preparation for riding in wet sandy conditions.
Preparation for Wet and Muddy Surfaces
Specific preparation for riding in wet/muddy terrain.
Preparation for High Temp/Slow Speed
Preparation for hot weather and slow riding.
Preparation for Low Temp/Snow Rides
Preparation for cold weather and snowy conditions.
Riding Instructions
Pre-Ride Checks and Maintenance
Pre-ride checks for safety and operability.
Starting the Engine
Step-by-step guide for starting the motorcycle's engine.
Starting Off Procedure
Procedure for beginning to ride the motorcycle.
Shifting Gears and Riding Techniques
Guidance on gear shifting and general riding techniques.
Braking Procedures and Warnings
Instructions and warnings related to effective braking.
Stopping and Parking Guidelines
Procedures for safely stopping and parking the motorcycle.
Motorcycle Transport Guidelines
Guidelines for transporting the motorcycle securely.
Refueling Procedures and Safety
Steps and safety precautions for refueling the motorcycle.
Service Schedule
Scheduled Maintenance Intervals
Details maintenance intervals based on operating hours or race events.
Additional Service Work
Lists service tasks that can be performed as extra orders.
Tuning the Chassis
Basic Chassis Setting Adjustment
How to adjust suspension based on rider weight.
Shock Absorber Compression Damping
Explanation of high-speed and low-speed damping.
Low-Speed Compression Damping Adjustment
Procedure for adjusting low-speed compression.
High-Speed Compression Damping Adjustment
Procedure for adjusting high-speed compression.
Rebound Damping Adjustment (Shock Absorber)
Procedure for adjusting rebound damping.
Measuring Rear Wheel Sag
Procedure to measure rear wheel suspension sag.
Static Sag Check (Shock Absorber)
Procedure to check static sag of the rear shock absorber.
Riding Sag Check (Shock Absorber)
Procedure to check riding sag with rider on board.
Spring Preload Adjustment (Shock Absorber)
Procedure to adjust rear shock spring preload.
Riding Sag Adjustment (Rear Shock)
Procedure to adjust rear shock absorber riding sag by changing springs.
Basic Fork Setting Check
How to check and adjust the fork's fundamental settings.
Fork Compression Damping Adjustment
Procedure for adjusting fork compression damping.
Fork Rebound Damping Adjustment
Procedure for adjusting fork rebound damping.
Handlebar Position Options
Information on available handlebar mounting positions.
Handlebar Position Adjustment
Steps for adjusting the handlebar to a preferred position.
Service Work on the Chassis
Raising Motorcycle with Lift Stand
Procedure to safely lift the motorcycle for maintenance.
Removing Motorcycle from Lift Stand
Procedure to safely lower the motorcycle after maintenance.
Bleeding Front Fork Legs
Process to remove air from the front fork legs.
Cleaning Fork Dust Boots
How to clean fork dust boots to prevent seal damage.
Loosening Fork Protection
Steps to loosen and remove fork protection.
Positioning Fork Protection
Steps to correctly position and mount fork protection.
Removing Front Fork Legs
Procedure to remove the motorcycle's front fork legs.
Installing Front Fork Legs
Procedure to install the front fork legs correctly.
Removing Front Fork Protectors
Procedure to remove the front fork protectors.
Installing Front Fork Protectors
Procedure to install the front fork protectors.
Removing Lower Triple Clamp
Procedure to remove the lower triple clamp.
Installing Lower Triple Clamp
Procedure to install the lower triple clamp assembly.
Checking Steering Head Bearing Play
How to check for play in the steering head bearings.
Adjusting Steering Head Bearing Play
Procedure to adjust play in the steering head bearings.
Greasing Steering Head Bearings
Procedure for greasing the steering head bearings.
Removing Front Fender
Procedure to remove the front fender.
Installing Front Fender
Procedure to install the front fender.
Removing Rear Shock Absorber
Procedure to remove the rear shock absorber.
Installing Rear Shock Absorber
Procedure to install the rear shock absorber.
Removing the Seat
Procedure to remove the motorcycle seat.
Mounting the Seat
Procedure to install the motorcycle seat.
Removing Air Filter Box Lid
Procedure to remove the air filter box lid.
Installing Air Filter Box Lid
Procedure to install the air filter box lid.
Removing the Air Filter
Procedure to remove the air filter.
Installing the Air Filter
Procedure to install the air filter.
Cleaning Air Filter and Box
Steps to clean the air filter and its housing.
Sealing the Air Filter Box
Procedure to seal the air filter box.
Removing Main Silencer
Procedure to remove the exhaust silencer.
Installing Main Silencer
Procedure to install the exhaust silencer.
Changing Silencer Filling
How to replace the internal packing of the silencer.
Removing Right Side Cover
Procedure to remove the right side body panel.
Installing Right Side Cover
Procedure to install the right side body panel.
Removing Fuel Tank
Procedure to remove the motorcycle's fuel tank.
Installing Fuel Tank
Procedure to install the motorcycle's fuel tank.
Checking Chain for Dirt
How to inspect the drive chain for dirt and soiling.
Cleaning the Drive Chain
Procedure for cleaning the drive chain.
Checking Chain Tension
How to check and measure the drive chain tension.
Adjusting Chain Tension
Procedure to adjust the drive chain tension correctly.
Checking Drivetrain Components
Inspection of the entire drivetrain wear components.
Checking Motorcycle Frame
Inspecting the motorcycle frame for cracks or deformation.
Checking Swingarm Condition
Inspecting the swingarm for damage, cracking, or deformation.
Checking Throttle Cable Routing
Verifying the correct routing of the throttle cable.
Checking Handlebar Grips
Inspecting handlebar grips for damage, wear, or looseness.
Securing Handlebar Grips
Method to further secure handlebar grips.
Adjusting Clutch Lever Position
How to adjust the clutch lever position for rider comfort.
Checking/Rectifying Hydraulic Clutch Fluid
How to check and top up hydraulic clutch fluid.
Changing Hydraulic Clutch Fluid
Procedure for changing the hydraulic clutch fluid.
Removing Engine Guard
Procedure to remove the engine's protective guard.
Installing Engine Guard
Procedure to install the engine's protective guard.
Brake System
Checking Hand Brake Lever Free Travel
How to check hand brake lever free play.
Adjusting Hand Brake Lever Free Travel (TE EU/AUS)
Procedure to adjust hand brake lever free travel.
Adjusting Hand Brake Lever Position (TE USA)
Procedure to adjust hand brake lever position.
Checking Brake Discs
Procedure to check brake disc thickness and condition.
Checking Front Brake Fluid Level
How to check the level of front brake fluid.
Adding Front Brake Fluid
Procedure to add front brake fluid safely.
Checking Front Brake Linings
How to check the minimum thickness of front brake pads.
Changing Front Brake Linings
Procedure for replacing the front brake pads.
Checking Foot Brake Lever Free Travel
How to check free play in the foot brake lever.
Adjusting Foot Brake Lever Position
Procedure to adjust foot brake lever position.
Checking Rear Brake Fluid Level
How to check the level of rear brake fluid.
Adding Rear Brake Fluid
Procedure to add rear brake fluid safely.
Checking Rear Brake Linings
How to check the minimum thickness of rear brake pads.
Changing Rear Brake Linings
Procedure for replacing the rear brake pads.
Wheels and Tires
Removing the Front Wheel
Step-by-step guide to remove the front wheel assembly.
Installing the Front Wheel
Step-by-step guide to install the front wheel assembly.
Removing the Rear Wheel
Procedure to remove the motorcycle's rear wheel assembly.
Installing the Rear Wheel
Procedure to install the motorcycle's rear wheel assembly.
Checking Tire Condition
How to inspect tires for wear, damage, and age.
Checking Tire Air Pressure
Procedure for checking and adjusting tire air pressure.
Checking Spoke Tension
How to check and adjust the tension of wheel spokes.
Electrical System
Removing the Battery
Procedure to safely remove the motorcycle battery.
Installing the Battery
Procedure to safely install the motorcycle battery.
Recharging the Battery
Instructions for recharging the motorcycle battery.
Changing the Main Fuse
Procedure to replace the main electrical fuse.
Removing Headlight Assembly
Procedure to remove the headlight assembly.
Installing Headlight Assembly
Procedure to install the headlight assembly.
Changing Headlight Bulb
Procedure to replace a headlight bulb.
Changing Turn Signal Bulb (TE EU/AUS)
Procedure to replace turn signal bulbs.
Checking Headlight Setting
How to check and verify the headlight aim.
Adjusting Headlight Range
Procedure to adjust the headlight beam height.
Changing Speedometer Battery
Procedure to replace the battery in the speedometer unit.
Cooling System
Cooling System Overview
Overview of the motorcycle's cooling system operation.
Checking Coolant Level and Antifreeze
Procedure to check coolant level and antifreeze protection.
Checking Coolant Level in Radiator
Detailed procedure to check the coolant level in the radiator.
Draining the Coolant
Procedure for draining the motorcycle's coolant.
Refilling with Coolant
Procedure for refilling the cooling system with coolant.
Tuning the Engine
Checking Throttle Cable Play
How to check for correct throttle cable free play.
Adjusting Throttle Cable Play
Procedure to adjust the throttle cable free play.
Carburetor Overview and Settings
General information about the carburetor and its settings.
Adjusting Carburetor Idle Speed
Procedure to adjust the engine's idle speed.
Emptying Carburetor Float Chamber
Procedure to empty the carburetor float chamber.
Ignition Timing Map Plug-in Connection
Information on ignition timing map connections.
Changing Ignition Timing Map
How to switch between different ignition timing maps.
Checking Shift Lever Position
How to check the shift lever position.
Adjusting Shift Lever Position
Procedure to adjust the shift lever's basic position.
Auxiliary Spring for Engine Characteristic (TE 250/300)
Explanation of auxiliary spring options for engine tuning.
Setting Auxiliary Spring for Engine Tuning
Procedure to set the auxiliary spring for engine tuning.
Service Work on the Engine
Checking Gear Oil Level
Procedure to check the engine's gear oil level.
Changing the Gear Oil
Procedure to change the engine's gear oil.
Draining the Gear Oil
Procedure to drain the engine's gear oil.
Refilling with Gear Oil
Procedure to refill the engine with gear oil.
Adding Gear Oil
Procedure to add gear oil to the engine.
Cleaning and Care
Cleaning the Motorcycle
Detailed guide on how to clean the motorcycle safely.
Winter Operation Checks and Maintenance
Precautions for operating the motorcycle in winter conditions.
Storage
Motorcycle Storage Procedure
Steps for preparing the motorcycle for extended storage.
Preparing for Use After Storage
Procedures to get the motorcycle ready after a storage period.
Technical Data
Engine Specifications
Technical specifications for the motorcycle's engine.
Engine Tightening Torques
Torque specifications for various engine assembly screws and nuts.
Fluid Capacities
Fluid capacities for gear oil, coolant, and fuel.
Chassis Specifications
Technical specifications related to the motorcycle's chassis.
Electrical System Specifications
Technical data for electrical components like battery, lights, etc.
Tire Specifications
Specifications for tire sizes and types.
Fork Specifications and Settings
Technical data for the front fork, including settings.
Shock Absorber Specifications and Settings
Technical data for the rear shock absorber, including settings.
Chassis Tightening Torques
Torque values for chassis fasteners.
Carburetor Specifications
Technical specifications for the carburetor model and settings.
Carburetor Tuning Charts
Detailed charts for adjusting carburetor settings based on conditions.
General Carburetor Tuning Information
Explains needle positions for carburetor tuning.
Substances
Brake Fluid Specifications
Details on DOT 4 / DOT 5.1 brake fluid.
Coolant Specifications
Guidelines for coolant and antifreeze mixture ratios.
Engine Oil Specifications
Specifications for engine oils (15W/50, 2-stroke).
Fork Oil Specifications
Specifications for fork oil (SAE 4).
Hydraulic Oil Specifications
Specifications for hydraulic oil (ISO VG 15).
Shock Absorber Oil Specifications
Specifications for shock absorber oil (SAE 2.5).
Fuel Grade Specifications
Guidelines for unleaded super fuel grades.
Fuel Mixture Specifications
Guidelines for mixing fuel with 2-stroke engine oil.
Auxiliary Substances
High Viscosity Grease
Information on high viscosity grease and recommended supplier.
Rubber Grip Adhesive
Information on rubber grip adhesive and recommended supplier.
Standards
JASO T903 MA Standard
Explanation of the JASO T903 MA standard for 4-stroke motorcycles.
SAE Viscosity Classification
Explanation of SAE viscosity classes for oils.
JASO FC Standard for 2-Stroke Oil
Explanation of JASO FC classification for 2-stroke engine oil.

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