Husqvarna TE 250 2004 Owner's Manual
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Husqvarna TE 250 2004 Owner's Manual

Husqvarna TE 250 2004 Owner's Manual

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OWNER'S MANUAL 2024
TE 250
TE 300
TE 300 PRO
Art. no. 3402717en

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Summary of Contents for Husqvarna TE 250 2004

  • Page 1 OWNER'S MANUAL 2024 TE 250 TE 300 TE 300 PRO Art. no. 3402717en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    ..........11 COMBINATION INSTRUMENT ....... 24 Fuel, auxiliary substances....11 Spare parts, Combination instrument overview ..24 Husqvarna Motorcycles technical Activation and test ......24 accessories ......... 11 Setting kilometers or miles ....24 Service ..........11 Adjusting combination instrument Figures ..........
  • Page 5 TABLE OF CONTENTS 7.24 Table of conditions and menu 11.8 Checking the rider sag of the shock activation..........35 absorber..........54 11.9 Adjusting the spring preload of the PREPARING FOR USE........36 shock absorber ....... 55 11.10 Adjusting the rider sag ....
  • Page 6 TABLE OF CONTENTS 12.32 Removing the fuel tank ....80 14.6 Checking tire pressure...... 118 12.33 Installing the fuel tank ..... 81 14.7 Checking spoke tension ....118 12.34 Checking the chain for dirt....83 ELECTRICAL SYSTEM........120 12.35 Cleaning the chain ......83 15.1 Removing the 12-V battery ...
  • Page 7 TABLE OF CONTENTS 19.4 Cleaning the oil screen in the oil tank ..........146 19.5 Checking the gear oil level....149 19.6 Changing the gear oil ....150 19.7 Adding the gear oil ......151 CLEANING, CARE ......... 152 20.1 Cleaning the motorcycle ....

  • Page 8: Means Of Representation

    Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have this work performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 9: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use (All EU/AR/CN models) This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehi- cle complies with the currently valid regulations and categories of the top international motorsports organi- zations.

  • Page 10: Degrees Of Risk And Symbols

    2 SAFETY ADVICE Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

  • Page 11: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with transponder key) or the motor must be at a standstill (models without ignition lock or transponder key).

  • Page 12: Environment

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you.

  • Page 13: Important Notes 3

    IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 14: View Of Vehicle

    4 VIEW OF VEHICLE View of vehicle, front left (example) T04513-10 Clutch lever ( p. 16) Fuel tank filler cap Air filter box cover Side stand ( p. 22) Shift lever ( p. 21) Hand brake lever ( p. 16)

  • Page 15: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE 4 View of vehicle, rear right (example) T04514-10 2-stroke oil tank cap Horn button ( p. 16) p. 17) (All EU/AR/CN models) Light switch ( p. 17) (All EU/AR models) Turn signal switch ( Stop button ( p.

  • Page 16: Serial Numbers

    5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label (All EU/AR models) Type label is fixed to the front of the steering head. 401946-10 Steering head label (All US/CN models) The steering head label is attached to the front of the steering head.

  • Page 17: Engine Number

    SERIAL NUMBERS 5 Engine number The engine number is embossed on the left side of the engine above the engine sprocket. H01047-10 Fork article number Fork article number is stamped on the inside of the axle clamp. 401947-10 Shock absorber article number Shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side.

  • Page 18: Controls

    6 CONTROLS Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. T04454-10 Hand brake lever Hand brake lever is located on the right side of the handle- bar.

  • Page 19: Light Switch (All Eu/Ar/Cn Models)

    CONTROLS 6 Light switch (All EU/AR/CN models) (All EU/AR/CN standard models) Light switch is fitted on the left side of the handlebar. T04504-01 (TE 300 PRO EU) Light switch is fitted on the left side of the handlebar. Possible states Low beam on –...

  • Page 20: Start Button

    The high beam indicator lamp lights up blue – The high beam is switched on. Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. E00860-01...

  • Page 21: Overview Of Indicator Lights (Te Us)

    – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 22: Closing The Fuel Tank Filler Cap

    6 CONTROLS – Press release button , turn the fuel tank filler cap counter- clockwise, and lift it off. F02302-10 6.14 Closing the fuel tank filler cap – Mount the fuel tank filler cap and turn it clockwise until release button engages.

  • Page 23: Cold Start Button

    CONTROLS 6 6.17 Cold start button The cold start button is fitted to the bottom of the throttle valve body. The electronic fuel injection system extends the injection time if the engine is cold and the ambient temperature is low. To help the engine burn the increased fuel quantity, it must be supplied with additional oxygen by pushing the cold start button.

  • Page 24: Foot Brake Lever

    6 CONTROLS The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.20 Foot brake lever The foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake.

  • Page 25: Steering Lock (All Eu/Ar Models)

    CONTROLS 6 6.22 Steering lock (All EU/AR models) Steering lock is fitted on the left side of the steering head. The steering lock is used to lock the steering. Steering, and therefore riding, is no longer possible. T04473-10 6.23 Locking the steering (All EU/AR models) Note Danger of damage The parked vehicle can roll away or fall over.

  • Page 26: Combination Instrument

    7 COMBINATION INSTRUMENT Combination instrument overview – The button is used to select menus and make settings. – The button is used to select menus and make settings. Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. V00799-01 Activation and test Activating combination instrument...

  • Page 27: Adjusting Combination Instrument Function

    COMBINATION INSTRUMENT 7 Adjusting the Mph – Press the button – Wait 3 - 5 seconds. The settings are stored. Info If no button is pressed for 10–12 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.

  • Page 28: Setting The Clock

    7 COMBINATION INSTRUMENT Setting the clock Condition The motorcycle is stationary. – Repeatedly press the button briefly until CLK appears at the bottom right of the display. – Press the button for 2–3 seconds. The hour display flashes. – Adjust the hour display with button and/or button –...

  • Page 29: Display Mode Speed (Speed)

    COMBINATION INSTRUMENT 7 Display mode SPEED (speed) – Repeatedly press the button briefly until SPEED appears on the left side of the display. The current speed is displayed in the SPEED display mode. The current speed can be displayed in Km/h or Mph. Info Make the setting according to the country.

  • Page 30: Adjusting The Unit Of Measurement

    7 COMBINATION INSTRUMENT Info Repeatedly press the button briefly until the desired function is reached. If no button is pressed for 20 seconds, the settings are automatically saved. Briefly press Activates the flashing display and changes to the button the next display Press the No function button...

  • Page 31: Display Mode Speed/Clk (Time)

    COMBINATION INSTRUMENT 7 7.11 Display mode SPEED/CLK (time) – Repeatedly press the button briefly until CLK appears at the bottom right of the display. The time is shown in display mode CLK. Press the The display changes to the Setup menu of the button clock.

  • Page 32: Viewing The Lap Time

    7 COMBINATION INSTRUMENT Briefly press Next display mode the button Press the Stops the clock. button 2–3 seconds. Briefly press Starts the stop watch or stop the current lap the button time measurement, stores it and the stop watch starts the next lap. 7.14 Viewing the lap time Condition...

  • Page 33: Display Mode Speed/Tr1 (Trip Master 1)

    COMBINATION INSTRUMENT 7 7.16 Display mode SPEED/TR1 (trip master 1) – Repeatedly press the button briefly until TR1 appears at the top right of the display. TR1 (trip master 1) runs constantly and counts up to 999.9. You can use it to measure trips or the distance between refueling stops.

  • Page 34: Display Mode Speed/A1 (Average Speed 1)

    7 COMBINATION INSTRUMENT Info The TR2 value can also be corrected manually during the journey with the button and the button If 999.9 is exceeded, the value of TR2 is automatically reset to 0.0. Press the Increases value of TR2. button 2–3 seconds.

  • Page 35: Display Mode Speed/S1 (Stop Watch 1)

    COMBINATION INSTRUMENT 7 Press the No function button 2–3 seconds. Press the No function button 2–3 seconds. Briefly press No function the button 7.21 Display mode SPEED/S1 (stop watch 1) – Repeatedly press the button briefly until S1 appears at the top right of the display.

  • Page 36: Table Of Functions

    7 COMBINATION INSTRUMENT 7.23 Table of functions Display Press the Briefly press Wait 3 - 5 Wait 10 - 12 Briefly press Press the button the but- seconds. seconds. the but- button for 2–3 sec- for 2–3 sec- onds. onds. Display mode The display Next display...

  • Page 37: Table Of Conditions And Menu Activation

    COMBINATION INSTRUMENT 7 Display Press the Briefly press Wait 3 - 5 Wait 10 - 12 Briefly press Press the button the but- seconds. seconds. the but- button for 2–3 sec- for 2–3 sec- onds. onds. Display mode Clears the Next display Reduces Reduces...

  • Page 38: Preparing For Use

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 39: Running In The Engine

    PREPARING FOR USE 8 (All TE standard models) – Adjust basic position of the hand brake lever. ( p. 96) (All TE special models) – Adjust the free travel of the handbrake lever. ( p. 96) – Adjust the basic position of the foot brake lever. p.

  • Page 40: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    8 PREPARING FOR USE Starting power of lithium-ion batteries at low temperatures Lithium-ion batteries are far lighter than lead batteries, have a low self-discharge rate, and have more starting power at tem- peratures over 15 °C (60 °F). At low temperatures, however, the starting power of lithium-ion batteries drops to below that of lead batteries.
  • Page 41 Change the radiator cap. – Mount the air filter dust cover. Air filter dust cover (79006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01104-01 – Mount the air filter sand cover. Air filter sand cover (79006922000)

  • Page 42: Preparing The Vehicle For Rides On Wet Sand

    – Change the radiator cap. – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Clean the chain. – Mount the steel sprocket.

  • Page 43: Preparing The Vehicle For Rides On Wet And Muddy Circuits

    Preparing the vehicle for rides on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Mount the steel sprocket. –...

  • Page 44: Preparing The Vehicle For Low Temperatures Or Snow

    – Check the coolant level. ( p. 131) Preparing the vehicle for low temperatures or snow – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01...

  • Page 45: Riding Instructions 9

    RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 46: Starting Off

    9 RIDING INSTRUCTIONS Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine. – Always run the engine warm at a low speed. – Take the motorcycle off side stand and secure the side stand with rubber strap –...

  • Page 47: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.

  • Page 48: Stopping, Parking

    9 RIDING INSTRUCTIONS – Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed. Stopping, parking Warning Risk of injury People who act without authorization may not be familiar with the vehicle. –...

  • Page 49: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 50: Adding 2-Stroke Oil

    9 RIDING INSTRUCTIONS – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p. 170) Info 401226-10 Do not refuel using pre-mixed fuel. –...

  • Page 51: Service Schedule 10

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.
  • Page 52 Final check: Check the vehicle for operating safety and take for a test ride. ○ ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ● ● ● ●...

  • Page 53: Tuning The Chassis 11

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the...

  • Page 54: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber.

  • Page 55: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 56: Checking The Static Sag Of The Shock Absorber

    11 TUNING THE CHASSIS 11.7 Checking the static sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 53) – Hold the motorcycle upright with aid of an assistant. – Measure the distance again between the rear axle and mark- ing SAG on the rear fender using the sag gage.

  • Page 57: Adjusting The Spring Preload Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the spring length.

  • Page 58: Adjusting The Rider Sag

    11 TUNING THE CHASSIS Finishing work – Install the shock absorber. p. 71) – Remove the motorcycle from the lift stand. ( p. 60) – Install the main silencer. ( p. 78) – Install the frame protector. ( p. 74) –...

  • Page 59: Checking The Basic Setting Of The Fork

    TUNING THE CHASSIS 11 11.11 Checking the basic setting of the fork Info For various reasons, no exact rider sag can be determined for the fork. – As with the shock absorber, smaller differences in the rider's weight can be compensated by the spring preload. –...

  • Page 60: Handlebar Position

    11 TUNING THE CHASSIS Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 11.14 Handlebar position On the upper triple clamp, there are 2 holes at a distance of to each other. Hole distance A 15 mm (0.59 in) The holes on the handlebar support are placed at a distance...
  • Page 61 TUNING THE CHASSIS 11 Info Position the left and right handlebar supports evenly. – Position the handlebar. Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount screws and tighten evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info...

  • Page 62: 12 Service Work On The Chassis

    12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (81329955100) Neither wheel is in contact with the ground.

  • Page 63: Cleaning The Dust Boots Of The Fork Legs

    SERVICE WORK ON THE CHASSIS 12 12.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 60) – Remove the fork protector. ( p. 63) Main work – Push dust boots of both fork legs downward.

  • Page 64: Installing The Fork Legs

    12 SERVICE WORK ON THE CHASSIS (All TE special models) – Remove screws and take off the clamp. – Remove the cable tie. – Remove screws and take off the brake caliper. – Allow the brake caliper and the brake line to hang loosely to the side.

  • Page 65: Removing The Fork Protector

    SERVICE WORK ON THE CHASSIS 12 (All TE special models) – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft) brake caliper Loctite ® 243™ – Mount the cable ties. – Position the brake line, the wiring harness, and the clamp. T04508-01 Mount and tighten screws Finishing work...

  • Page 66: Removing The Lower Triple Clamp

    12 SERVICE WORK ON THE CHASSIS 12.9 Removing the lower triple clamp Preparatory work – Remove the headlight mask with the headlight. ( p. 124) – Raise the motorcycle with a lift stand. ( p. 60) – Remove the front wheel. p.

  • Page 67: Installing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 12 12.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 171) – Insert the lower triple clamp with the steering stem. Mount upper steering head bearing.
  • Page 68 12 SERVICE WORK ON THE CHASSIS – Tighten screws Guideline Screw, bottom triple 12 Nm (8.9 lbf ft) clamp T04482-10 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head – Mount and tighten screw Guideline Screw, top 20 Nm (14.8 lbf ft) steering stem...

  • Page 69: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 70: Adjusting Steering Head Bearing Play

    12 SERVICE WORK ON THE CHASSIS 12.12 Adjusting steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 60) Main work – Loosen screws . Remove screw – Loosen and retighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head...

  • Page 71: Installing Front Fender

    SERVICE WORK ON THE CHASSIS 12 Main work – Remove screws – Remove screws . Take off the front fender. H03690-10 12.15 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H03690-10 Finishing work...

  • Page 72: Removing The Shock Absorber

    12 SERVICE WORK ON THE CHASSIS 12.16 Removing the shock absorber Preparatory work – Raise the motorcycle with a lift stand. ( p. 60) – Remove the right side cover. ( p. 79) – Remove the frame protector. ( p. 74) –...

  • Page 73: Installing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 12 – Remove nut and pull out the swingarm pivot. – Push the link fork back and secure it against falling over. T04437-10 – Hold the shock absorber and remove screw – Remove the shock absorber carefully at the bottom. T04465-10 12.17 Installing the shock absorber...
  • Page 74 12 SERVICE WORK ON THE CHASSIS (All EU/AR models) – Join plug-in connector of the brake light switch. S04828-12 (All TE standard models) – Position the rear brake cylinder. Push rod engages in the brake cylinder in the rear brake system. The dust boot is correctly positioned.

  • Page 75: Removing The Seat

    SERVICE WORK ON THE CHASSIS 12 – Install the right side cover. ( p. 80) 12.18 Removing the seat – Remove screw A01193-10 – Raise the rear of the seat, pull the seat back, and lift it off. W00311-10 12.19 Mounting the seat –...

  • Page 76: Removing The Frame Protector

    12 SERVICE WORK ON THE CHASSIS 12.20 Removing the frame protector Preparatory work – Remove the right side cover. ( p. 79) Main work – Remove the cable ties. – Remove screws with the bushings. – Take off the left frame protector. –...

  • Page 77: Installing The Air Filter Box Cover

    SERVICE WORK ON THE CHASSIS 12 Condition The air filter box cover is not secured. – Pull off the air filter box cover in area and push it side- ways and forward. Take off the air filter box cover. K01426-11 12.23 Installing the air filter box cover Condition...

  • Page 78: Removing The Air Filter

    12 SERVICE WORK ON THE CHASSIS Condition The air filter box cover is not secured. – Insert the air filter box cover in area and clip it into area K01427-10 12.24 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine. Dust and dirt will enter the engine without an air filter.

  • Page 79: Cleaning The Air Filter And Air Filter Box

    SERVICE WORK ON THE CHASSIS 12 12.25 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Do not clean the air filter with fuel or petroleum since these substances attack the foam.

  • Page 80: Removing The Main Silencer

    12 SERVICE WORK ON THE CHASSIS – Insert air filter and position retaining pin in bushing The air filter is correctly positioned. – Insert retaining tab Retaining pin is secured with retaining tab Info If the air filter is not mounted correctly, dust and dirt may enter the engine and result in damage.

  • Page 81: Removing The Right Side Cover

    SERVICE WORK ON THE CHASSIS 12 Info Over time, the fibers of the glass fiber yarn filling escape and the damper "burns" out. Not only is the noise level higher, but the performance characteristics change. Preparatory work – Remove the main silencer. ( p.

  • Page 82: Installing The Right Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.31 Installing the right side cover – Attach side cover with the holding lugs from below and push to the rear. – Adapt side cover in area T04472-10 12.32 Removing the fuel tank Danger Fire hazard Fuel is highly flammable.

  • Page 83: Installing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 12 – Disconnect the quick release coupling. Info Remaining fuel may flow out of the fuel hose. – Mount wash cap set Wash cap set (81212016100) T04502-01 – Remove screws (All EU/AR models) – Hang the horn and horn bracket to one side. H03705-10 –...
  • Page 84 12 SERVICE WORK ON THE CHASSIS Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...

  • Page 85: Checking The Chain For Dirt

    SERVICE WORK ON THE CHASSIS 12 – Spray silicone spray onto a lint-free cleaning cloth and lightly lubricate the O-ring of the quick-release coupling. Silicone spray ( p. 171) – Pull down wash caps and plug together the quick-release coupling. Info Route the cable and fuel line at a safe distance from the exhaust system.

  • Page 86: Checking The Chain Tension

    12 SERVICE WORK ON THE CHASSIS Main work – Rinse off loose dirt with a soft jet of water. – Remove old grease residue with chain cleaner. Chain cleaner ( p. 171) – After drying, apply chain spray. Off-road chain spray ( p.

  • Page 87: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 12.37 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 88: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    12 SERVICE WORK ON THE CHASSIS (All TE special models) – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 55 … 58 mm (2.17 … 2.28 in) Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks...
  • Page 89 SERVICE WORK ON THE CHASSIS 12 – Pull on the top section of the chain with the specified weight Guideline Weight, chain wear mea- 10 … 15 kg (22 … 33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
  • Page 90 12 SERVICE WORK ON THE CHASSIS – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.

  • Page 91: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. S01340-01 12.41 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor-...

  • Page 92: Checking The Rubber Grip

    12 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars, above the fuel tank roller on the right of the frame to the throttle valve body. Both throttle cables must be secured behind the rubber strap of the fuel tank support.

  • Page 93: Adjusting The Basic Position Of The Clutch Lever

    SERVICE WORK ON THE CHASSIS 12 12.43 Adjusting the basic position of the clutch lever (All TE standard models) – Adjust the basic position of the clutch lever to your hand size by turning adjusting screw Info When the adjusting screw is turned counterclock- wise, the clutch lever moves away from the han- dlebar.
  • Page 94 12 SERVICE WORK ON THE CHASSIS Info The fluid level rises with increasing wear of the clutch facing discs. Avoid contact between brake fluid and painted parts. Brake fluid corrodes paint. (All TE standard models) – Move the hydraulic clutch fluid reservoir mounted on the handlebar into a horizontal position.

  • Page 95: Changing The Hydraulic Clutch Fluid

    SERVICE WORK ON THE CHASSIS 12 12.45 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid is a harmful substance. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing. –...

  • Page 96: Removing The Engine Guard

    12 SERVICE WORK ON THE CHASSIS (All TE standard models) – Now press the fluid into the system until it emerges from hole of the master cylinder without bubbles. – Occasionally extract the fluid from the master cylinder reservoir to prevent overflowing. –...

  • Page 97: Installing The Engine Guard

    SERVICE WORK ON THE CHASSIS 12 12.47 Installing the engine guard – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01655-01...

  • Page 98: 13 Brake System

    13 BRAKE SYSTEM 13.1 Adjusting the basic position of the hand brake lever (All TE standard mod- els) – Adjust basic position of the hand brake lever to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to decrease the distance between the hand brake lever and the han- dlebar.

  • Page 99: Checking The Brake Discs

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 100: Adding Front Brake Fluid

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Make sure that only clean, approved brake fluid from a tightly sealed container is used. (Your autho-...
  • Page 101 BRAKE SYSTEM 13 Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Avoid contact between brake fluid and painted parts. Brake fluid corrodes paint. Preparatory work –...

  • Page 102: Checking That The Brake Linings Of The Front Brake Are Secured

    Checking that the brake linings of the front brake are secured Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) (All TE standard models) –...
  • Page 103 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 104 13 BRAKE SYSTEM – Manually press the brake caliper toward the brake disc to push back the brake pistons. Ensure that brake fluid does not flow out of the brake fluid reservoir, extract some if necessary. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons.
  • Page 105 BRAKE SYSTEM 13 – Add brake fluid up to level Guideline 5 mm (0.2 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 ( p. 169) – Position cover with membrane – Mount and tighten screws Info Use water to immediately clean up any brake fluid that has overflowed or spilled.

  • Page 106: Checking The Free Travel Of The Foot Brake Lever

    If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake. – Set the free travel on the foot brake lever in accordance with the specification. – Ensure that the adjustment steps are performed properly. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Detach spring –...

  • Page 107: Adjusting The Basic Position Of The Foot Brake Lever

    If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake. – Set the free travel on the foot brake lever in accordance with the specification. – Ensure that the adjustment steps are performed properly. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Detach spring –...

  • Page 108: Adding Rear Brake Fluid

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Make sure that only clean, approved brake fluid from a tightly sealed container is used. (Your autho- rized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 109: Checking That The Brake Linings Of The Rear Brake Are Secured

    Checking that the brake linings of the rear brake are secured Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) (All TE standard models) –...

  • Page 110: Changing The Rear Brake Linings

    Warning Danger of accidents Incorrect servicing will cause the brake system to fail. – Ensure that service work and repairs are performed professionally. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Skin irritation Brake fluid is a harmful substance.
  • Page 111 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 112 13 BRAKE SYSTEM – Insert the new brake linings. – Mount pin The spring plate engages in the groove on the pin. Info Always change the brake linings in pairs. – Mount cotter pins – Operate the foot brake lever repeatedly until the brake S04472-01 linings are in contact with the brake disc and there is a pressure point.
  • Page 113 BRAKE SYSTEM 13 – Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point. – Correct brake fluid level to marking Brake fluid DOT 4 / DOT 5.1 ( p.

  • Page 114: 14 Wheels, Tires

    14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 60) Main work (All TE standard models) – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake...

  • Page 115: Installing The Front Wheel

    WHEELS, TIRES 14 – Remove spacers H00934-10 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 116: Removing The Rear Wheel

    14 WHEELS, TIRES 14.3 Removing the rear wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 60) Main work (All TE standard models) – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake...

  • Page 117: Installing The Rear Wheel

    WHEELS, TIRES 14 (All TE special models) – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake piston.
  • Page 118 14 WHEELS, TIRES Main work – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 119: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

  • Page 120: Checking Tire Pressure

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
  • Page 121 WHEELS, TIRES 14 – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter. If you hear different tone frequencies from different spokes of equal length and diameter, this is an indica- tion of different spoke tensions.

  • Page 122: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 123: Installing The 12-V Battery

    ELECTRICAL SYSTEM 15 – Pull up battery holding bracket and remove the 12-V bat- tery to the rear. Info Pay attention to the wiring harness. W00358-10 15.2 Installing the 12-V battery Main work – Pull up battery holding bracket , insert the 12-V battery into the battery compartment with the terminals facing upward and secure with battery holding bracket 12-V battery (HJTZ5S-FP-C) (...

  • Page 124: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM Finishing work – Install the fuel tank. p. 81) – Mount the seat. ( p. 73) 15.3 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. –...

  • Page 125: Changing The Main Fuse

    12-V battery with this battery charger. The charg- ing time may be longer at low temperatures. This battery charger is only suitable for lithium iron phosphate batteries. Observe the accompanying fit- ting instructions for Husqvarna Motorcycles technical accessories. Info Never remove cover –...

  • Page 126: Removing The Headlight Mask With The Headlight

    15 ELECTRICAL SYSTEM Preparatory work – Remove the seat. ( p. 73) – Remove the fuel tank. p. 80) Main work – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay.

  • Page 127: Installing The Headlight Mask With The Headlight

    ELECTRICAL SYSTEM 15 (All US/CN models) – Disconnect plug-in connector and take off the head- light mask together with the headlight. W00351-10 15.6 Installing the headlight mask with the headlight Main work (All EU/AR models) – Join plug-in connectors W00350-11 (All US/CN models) –...

  • Page 128: Changing The Headlight Bulb

    15 ELECTRICAL SYSTEM 15.7 Changing the headlight bulb Preparatory work – Remove the headlight mask with the headlight. ( p. 124) Main work – Turn LED unit counterclockwise all the way and take it out of the reflector. Guideline Only touch the LED unit on the cooling element. I00431-10 –...

  • Page 129: Checking The Headlight Setting

    ELECTRICAL SYSTEM 15 Main work – Remove the screw on the rear of the turn signal housing. – Carefully remove turn signal glass – Lightly squeeze orange cap in the area of the holding lugs and take it off. – Press the turn signal bulb lightly into the socket, turn it coun- terclockwise by about 30°, and take it out of the socket.

  • Page 130: Adjusting The Headlight Range

    15 ELECTRICAL SYSTEM 15.10 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 127) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).

  • Page 131: Diagnostics Connector

    ELECTRICAL SYSTEM 15 Finishing work – Install the headlight mask with the headlight. ( p. 125) – Check the headlight setting. ( p. 127) – Set the combination instrument. 15.12 Diagnostics connector Diagnostics connector is located under the seat. H00933-12 15.13 is located under the seat.

  • Page 132: 16 Cooling System

    16 COOLING SYSTEM 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 133: Checking The Coolant Level

    COOLING SYSTEM 16 » If the coolant level does not match the specified value: – Correct the coolant level. Coolant ( p. 169) – Mount the radiator cap. 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets hot and is under pressure. –...

  • Page 134: Refilling With Coolant

    16 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...

  • Page 135: Changing The Coolant

    COOLING SYSTEM 16 – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Coolant ( p. 169) 400243-10 – Remove screw and wait until coolant emerges without bubbles. – Mount and tighten screw Guideline Bleeder screw, cylin- 10.5 Nm der head...
  • Page 136 16 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 137 COOLING SYSTEM 16 – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Coolant ( p. 169) 400243-10 – Mount radiator cap Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Page 138: 17 Exhaust Control

    17 EXHAUST CONTROL 17.1 Programming the end positions of the exhaust control Info If work has been carried out on the exhaust control, the end positions must be reprogrammed. Condition The engine is off. Preparatory work – Remove the seat. ( p.
  • Page 139 EXHAUST CONTROL 17 – Mount diagnostics connector on the holder. B06144-10 Finishing work – Mount the seat. ( p. 73)

  • Page 140: 18 Tuning The Engine

    18 TUNING THE ENGINE 18.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Turn handlebar as far as possible to the right. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...

  • Page 141: Setting The Characteristic Map Of The Throttle Response

    TUNING THE ENGINE 18 – Unscrew the adjusting screw until the smooth opera- tion or play in throttle cable is worsened. – Turn adjusting screw approx. two turns further. – Tighten nut – Tighten nut – Slide on sleeve – Check the throttle grip for smooth operation.
  • Page 142 18 TUNING THE ENGINE – Remove guide plate from handle tube – Position the required guide plate on the grip tube. Guideline The label OUTSIDE must be visible. Marking must be positioned at marking Grey guide plate (79002014000) Alternative 1 Black guide plate (79002014100) Info The gray guide plate opens the throttle valve more...

  • Page 143: Adjusting The Idle Speed

    Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Run the engine until warm.

  • Page 144: Checking The Basic Position Of The Shift Lever

    18 TUNING THE ENGINE – Start up the vehicle at a new height above sea level and switch off the engine again. – Wait for at least five seconds. – Start the vehicle again and check the response of the vehicle. »...

  • Page 145: Service Work On The Engine 19

    SERVICE WORK ON THE ENGINE 19 19.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 146: Checking 2-Stroke Oil Level

    19 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
  • Page 147 SERVICE WORK ON THE ENGINE 19 Condition The engine is off. Preparatory work – Remove the seat. ( p. 73) – Stand the motorcycle upright on a horizontal surface. – Check 2-stroke oil level. ( p. 144) Main work – Pull engine control unit upward and off rubber lugs and hang to the side.

  • Page 148: Cleaning The Oil Screen In The Oil Tank

    19 SERVICE WORK ON THE ENGINE – Plug in wake-up connector for priming the oil pump to the diagnostics connector The combination instrument lighting is activated. Info The connector is included as part of the motorcycle's separate enclosure. – Wait for at least five seconds. –...
  • Page 149 SERVICE WORK ON THE ENGINE 19 Main work – Remove screws – Loosen screws T04499-10 – Remove fuel vapor valve from the bracket and hang it to the side. I00457-10 – Loosen clamps of the throttle valve body. (All EU/AR models) –...
  • Page 150 19 SERVICE WORK ON THE ENGINE – Remove oil screen and clean it. – Check the oil screen for damage. » If the oil screen is damaged: – Change the oil screen. T04501-01 – Insert the oil screen and mount the angle piece with a new hose clamp.

  • Page 151: Checking The Gear Oil Level

    SERVICE WORK ON THE ENGINE 19 – Mount and tighten screws Guideline Screw, sub- 30 Nm (22.1 lbf ft) frame bottom ® Loctite 2701™ – Remove screws – Mount and tighten screws Guideline Screw, sub- 35 Nm (25.8 lbf ft) T04499-10 frame, top ®...

  • Page 152: Changing The Gear Oil

    19 SERVICE WORK ON THE ENGINE 19.6 Changing the gear oil Warning Danger of scalding Engine and gear oil get hot when the motorcycle is operated. – Wear suitable protective clothing and safety gloves. – In the event of scalding, rinse the area affected immediately with lukewarm water. Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 153: Adding The Gear Oil

    SERVICE WORK ON THE ENGINE 19 19.7 Adding the gear oil Info Too little gear oil or poor-quality gear oil results in premature wear to the transmission. Gear oil must only be topped up when the engine is cold. Preparatory work –...

  • Page 154: 20 Cleaning, Care

    20 CLEANING, CARE 20.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 155: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 20 – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor. Preserving materials for paints, metal and rubber p. 171) – Treat all plastic parts and powder-coated parts with a mild cleaning and care product.

  • Page 156: 21 Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends jacking up the motorcycle. – Raise the motorcycle with a lift stand. ( p. 60) –...

  • Page 157: Preparing For Use After Storage

    STORAGE 21 Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Because the engine will not warm up sufficiently, the water vapor produced during combustion will condense, causing engine parts and the exhaust system to rust.

  • Page 158: 22 Troubleshooting

    Clean the connector and treat with is loose or oxydized contact spray. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – The engine has no idle speed Spark plug defective Change the spark plug. –...
  • Page 159 Fuel screen is very dirty Change the fuel screen. p. 143) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Fuel supply interrupted Check the fuel tank breather. – Exhaust system leaks, Check exhaust system for damage.
  • Page 160 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – 12-V battery discharged The 12-V battery is not being Check the charging voltage. charged by the alternator –...

  • Page 161: Blink Code 23

    BLINK CODE 23 Info The blink codes are only displayed by the derestricted version of the vehicle. Blink code for malfunc- tion indicator lamp 14 Malfunction indicator lamp flashes 1x long, 4x short Crankcase pressure sensor – difference too high between sensor and engine Error level condition control unit Blink code for malfunc-...
  • Page 162 23 BLINK CODE Blink code for malfunc- tion indicator lamp 34 Malfunction indicator lamp flashes 3x long, 4x short Injection valve 1, cylinder 1 – input signal too low Error level condition Injection valve 1, cylinder 1 - input signal too high Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short...

  • Page 163: Technical Specifications 24

    TECHNICAL SPECIFICATIONS 24 24.1 Engine Design 1-cylinder 2-stroke engine, water-cooled, with reed intake and exhaust control Displacement (TE 250) 249 cm³ (15.19 cu in) Displacement (TE 300) 293.15 cm³ (17.8892 cu in) Stroke 72 mm (2.83 in) Hole (TE 250) 66.4 mm (2.614 in) Hole (TE 300) 72 mm (2.83 in)
  • Page 164 24 TECHNICAL SPECIFICATIONS Screw, cover, actuator, exhaust 5 Nm (3.7 lbf ft) control ® Loctite 243™ Screw, crankshaft speed sensor 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, exhaust control cover 6 Nm (4.4 lbf ft) Screw, idler shaft, exhaust control 8 Nm (5.9 lbf ft) Loctite ®...

  • Page 165: Capacities

    TECHNICAL SPECIFICATIONS 24 24.3 Capacities 24.3.1 Gear oil Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p. 169) 24.3.2 Coolant Coolant 1.2 l (1.3 qt.) Coolant ( p. 169) 24.3.3 Fuel Total fuel tank capacity, approx. 8.5 l (2.25 US gal) Super unleaded (ROZ 95) p.

  • Page 166: Electrical System

    The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 24.7 Fork Fork article number...

  • Page 167: Shock Absorber

    TECHNICAL SPECIFICATIONS 24 Comfort 19 clicks Standard 17 clicks Sport 9 clicks Spring length with preload spacer(s) 476 mm (18.74 in) Spring rate Weight of rider: 65 … 75 kg (143 … 165 lb.) 4.2 N/mm (24 lb/in) Weight of rider: 75 … 85 kg (165 … 187 lb.) 4.4 N/mm (25.1 lb/in) Weight of rider: 85 …...

  • Page 168: Chassis Tightening Torques

    24 TECHNICAL SPECIFICATIONS 24.9 Chassis tightening torques ® Remaining screws, chassis EJOT PT K60x25‑Z 2 Nm (1.5 lbf ft) ® Screw, air filter box EJOT PT K70x25 5 Nm (3.7 lbf ft) ® Screw, fuel pump EJOT PT 2.5 Nm (1.84 lbf ft) ®...
  • Page 169 TECHNICAL SPECIFICATIONS 24 Screw, push rod ball joint on the 10 Nm (7.4 lbf ft) rear brake cylinder ® Loctite 243™ Screw, rear brake disc 14 Nm (10.3 lbf ft) ® Loctite 243™ Screw, seat fixing 10 Nm (7.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Brake lever stop nut...
  • Page 170 24 TECHNICAL SPECIFICATIONS Nut, linkage lever on angle lever M14x1.5 80 Nm (59 lbf ft) Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft) Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)

  • Page 171: Substances 25

    SUBSTANCES 25 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 172 25 SUBSTANCES Recommended supplier ® MOTOREX – Cross Power 2T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 173) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.

  • Page 173: Auxiliary Substances 26

    AUXILIARY SUBSTANCES 26 Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier...
  • Page 174 26 AUXILIARY SUBSTANCES Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Universal oil spray Recommended supplier ® MOTOREX – Joker 440 Synthetic...

  • Page 175: Standards 27

    STANDARDS 27 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 176: 28 Index Of Special Terms

    28 INDEX OF SPECIAL TERMS On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 177: List Of Abbreviations 29

    LIST OF ABBREVIATIONS 29 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 178: 30 List Of Symbols

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motor- cycles workshop. The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 179: Index

    INDEX INDEX of front brake, checking ....100 of rear brake, checking ....107 of the rear brake, changing .
  • Page 180 INDEX snow ......42 Fuel screen wet sand ......40 changing .
  • Page 181 INDEX Link fork fuel ......47 checking ......89 Rider sag Lower triple clamp adjusting .
  • Page 182 INDEX Technical specifications capacities ......163 chassis ......163 chassis tightening torques .
  • Page 183 *3402717en* 3402717en 30.11.2023 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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