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Table of Contents
Troubleshooting
Related Manuals for Polaris 800 RUSH
Summarization of Contents
WELCOME
Introduction to POLARIS Products
Describes the manufacturer's product line.
Owner's Manual Purpose
Explains the manual's role for the owner.
INTRODUCTION
Important Notes for Owners and Drivers
Key information and advice for owners.
Vehicle Identification Numbers
Location and recording of VIN.
SAFETY
Operator Safety
General safety guidelines for operating the snowmobile.
Safety Signal Words and Symbols
Explanation of warning symbols and terms.
Driving Safety Precautions
Avoiding distractions and modifications.
Track, Engine, and Riding Position Safety
Safety measures for track, engine, and posture.
Riding Apparel Requirements
Guidelines for helmets, eye protection, and clothing.
Rider Capacity and Excessive Speed Dangers
Snowmobile limits and speed risks.
Driver Awareness
Maintaining awareness of surroundings and hazards.
Ice, Snow, and Slippery Surface Operations
Handling various snow and ice conditions.
Safe Driving Techniques for Hills
Techniques for downhill and hilly terrain.
Driving Responsibly
General tips for responsible snowmobile operation.
FEATURES
Snowmobile Component Identification
Visual guide to exterior parts of the snowmobile.
Handlebar Control Identification
Identification of controls on the handlebar.
Storage, Tools, and Adjustable Headlights
Description of tool kit, storage, and headlight adjustment.
Detonation Elimination Technology (DET)
Explanation of the DET system.
Instrument Cluster Overview
General description of the instrument cluster.
Instrument Cluster Indicators
Explanation of various indicator lights.
Rider Information Center Overview
Description of the rider information display.
Rider Information Center: Speed and Information Display Adjustment
How to change display settings.
Rider Information Center: Odometer, Playback Function
Tracking odometer and using playback.
Rider Information Center: Diagnostic Display Mode
Accessing diagnostic codes.
THE PERFECT FIT
Suspension Quick Set-Up Guide
Overview of suspension adjustment steps.
Rear Spring Adjustment and Shock Clickers
Tuning balance and ride quality.
Factory and Accessory Suspension Settings
Default and initial settings for springs.
Front Suspension Adjustments
IFS Components and Adjustment Options
Parts and adjustment methods for IFS.
IFS Shock Spring Preload Adjustment
How to adjust IFS spring preload.
IFS Shock Compression Damping and Shock Valving
Adjusting IFS damping and shock valving.
Rear Suspension Adjustments
Suspension Performance Tips and Track Tension
Tips for rear suspension and track tension importance.
Front Track Shock Adjustments
Adjusting front track shock damping and preload.
Rear Shock Spring Preload and Clicker Adjustment
Adjusting rear shock preload and clicker.
Handlebar Adjustments
Handlebar Position and Angle Adjustment
How to adjust handlebar position and angle.
Traction Products
Studs Installation and Recommendations
Guidance on installing track studs.
Carbide Skags and Wear Strips
Use and installation of skags and wear strips.
PRE-RIDE INSPECTIONS
Pre-Ride Checklist
A comprehensive list of pre-ride checks.
Pre-Ride Suspension Inspection
Specific checks for the suspension system.
Before Starting the Engine: Key Checks
Essential checks before engine start.
Before Starting the Engine: Brake System Check
Inspection of the brake lever and system.
Before Starting the Engine: Parking Brake Lever Lock
Operation and check of the parking brake lock.
Before Starting the Engine: Various Component Checks
Checks for steering, track, panels, latches, and recoil rope.
Start the Engine and Check
Engine Start/Stop Switch and Other Pre-Start Checks
Verification of engine controls and lighting.
OPERATION
Starting and Restarting the Engine
Procedures for starting the engine.
Break-In Period: Engine and Drive Belt
Recommended break-in for engine and drive belt.
Track Warm-Up and Cooling
Steps to warm up track and ensure cooling.
Fuel Handling and Recommendations
Safe practices for handling gasoline and fuel type recommendations.
Oil Level Check and Maintenance
How to check and maintain engine oil level.
Engine Switches and Throttle Lever Operation
How to use engine stop, throttle safety switches, and throttle lever.
Emergency Stopping
Chart of stopping methods in emergencies.
Electronic Reverse (PERCt) Operation
How the electronic reverse system works and is operated.
Daily Storage and Towing
Instructions for daily storage and towing safety.
MAINTENANCE
Emission Control Information
Details on emission control systems.
POLARIS Recommended Maintenance Program
Intervals for regular maintenance services.
Periodic Maintenance Interval Table
Table listing maintenance tasks and frequencies.
Hood/Side Panel Access and Lubrication Points
Accessing panels and key lubrication points.
Chaincase Oil Level and Change
Procedures for checking and changing chaincase oil.
Intake Filters, Fuel Pump, and Fuel Line Service
Maintenance for intake filters, fuel pump, and lines.
Spark Plug Recommendations and Inspection
Guidance on spark plug selection, changes, and inspection.
Oil Lines Inspection and Oil Filter Service
Maintenance for oil lines and filter.
Coolant Information and Level Check
Details on coolant type and checking level.
Engine Overheating Indicators and Cooling System Flushing
Understanding overheating lights and flushing procedure.
Cooling System Bleeding Procedure
Step-by-step guide to remove air from the cooling system.
Exhaust System Inspection
Checking the exhaust system for wear or damage.
Drive Chain Tension Adjustment
How to adjust drive chain tension.
Hydraulic Brake Components and Lever Travel Check
Identification of brake parts and play check.
Brake Fluid Check and Replacement
Procedures for maintaining brake fluid.
Hydraulic Brake System Bleeding Procedure
Step-by-step guide for bleeding brakes.
Headlight and Taillight/Brake Light Service
Procedures for replacing light bulbs and assemblies.
Clutch System: Inspection and Alignment
Checking clutch sheaves and alignment.
Drive Belt Condition and Inspection
How to inspect the drive belt for wear.
Drive Belt Deflection Measurement and Adjustment
Measuring and adjusting drive belt deflection.
Drive Belt Removal Procedure
Step-by-step guide to remove the drive belt.
Drive Belt Installation Procedure
Step-by-step guide to install the drive belt.
Track Inspection and Lubrication Importance
How to inspect the track and why lubrication is vital.
Track Tension Adjustment
How to adjust track tension.
Track Alignment Inspection and Adjustment
Ensuring the track is centered.
Front Suspension Fastener Check
Inspecting steering system fasteners.
Ski Alignment Measurement and Adjustment
How to check and adjust ski alignment.
Ski Skag Replacement
Procedure for replacing ski skags.
Rail Slide Wear Check and Rear Suspension Lubrication
Checking rail slides and lubricating suspension.
Fall Service, Matte Cleaning, and Storage Preparation
Preparing for seasonal storage and cleaning.
Storage and Transport Procedures
Procedures for storing and transporting the snowmobile.
TROUBLESHOOTING
Engine Troubleshooting: Drive Clutch and Drive System Issues
Diagnosing drive clutch and system problems.
Engine Troubleshooting: Noise, RPM, and Starting Issues
Diagnosing drive system noise, low RPM, and starting problems.
Engine Troubleshooting: Power Loss and Backfiring
Diagnosing lack of power and backfiring.
Suspension Troubleshooting: Ride Quality Issues
Resolving suspension ride quality problems.
Drive Belt Troubleshooting: Wear and Burn Diagnosis
Diagnosing drive belt wear and burn issues.
WARRANTY
Service and Warranty Assistance
How to get service and warranty help.
POLARIS Limited Warranty Details and Registration
Coverage, duration, and registration process.
Warranty Limitations and Obtaining Service
Exclusions, limitations, and service procedures.
Warranty Conditions and Exclusions
Specific conditions and items not covered by warranty.
Exported Vehicles Warranty and Service
Warranty terms and service procedures for exported vehicles.
U.S.A. EPA Emissions Limited Warranty
Specifics of the emissions warranty and its exclusions.
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