Carrier 28 Installation, Start-Up And Service Instructions Manual
Carrier 28 Installation, Start-Up And Service Instructions Manual

Carrier 28 Installation, Start-Up And Service Instructions Manual

Single-package rooftop units

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CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . .
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Step 1 - Provide Unit Support . . . . . . . . . . . . .
• ALTERNATE UNIT SUPPORT
Step 2 - Rig and Place Unit . . . . . . . . . . . . . . .
• POSITIONING
Step 5 - Trap Condensate Drain . . . . . . . . . . .
Step 6 - Controls Options . . . . . . . . . . . . . . . . .
UNIT (Stand-Alone Applications)
• FEATURES WITH SENSOR CONTROL OF
UNIT (Network Applications)
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Barometric Relief Damper Hood . . . . . . . . . . . 18
Step 10 - Install Accessories . . . . . . . . . . . . . . 18
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-28
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-33
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 34-38
START-UP CHECKLIST . . . . . . . . . . . . . . . CL-1, CL-2

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags and labels attached
to the unit, and other safety precautions that may apply.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
PC 111
Catalog No. 535-002
Tab
5a
Installation, Start-Up and
Service Instructions
Page
Printed in U.S.A.
Single-Package Rooftop
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguishers available for all brazing operations.
1
1
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
5
5
5
7
7

Step 1 - Provide Unit Support

All panels must be in place when rigging. Unit is not
designed for handling by fork truck.
9
ROOF CURB - Assemble and install accessory roof curb
in accordance with instructions shipped with the curb.
Accessory roof curb and information required to field fab-
ricate a roof curb or horizontal adapter are shown in Fig. 1.
Install insulation, cant strips, roofing, and counter flashing
as shown. Ductwork can be secured to roof curb before unit
is set in place.
IMPORTANT: The gasketing of the unit to the roof
curb is critical for a leak-proof seal. Install gasket sup-
plied with the roof curb as shown in Fig. 1. Improp-
erly applied gasket can result in air leaks and poor unit
performance.
Curb should be level. This is necessary to permit unit drain
to function properly. Unit leveling tolerance is shown in
Fig 1. Refer to Accessory Roof Curb Installation Instruc-
tions for additional information as required. When acces-
sory roof curb is used, unit may be installed on class A, B,
or C roof covering material.
ALTERNATE UNIT SUPPORT - When the curb or adapter
cannot be used, support unit with sleepers using unit curb or
adapter support area. If sleepers cannot be used, support long
sides of unit (refer to Fig. 2 and 3) with a minimum number
of equally spaced 4-in. x 4-in. pads. 50EJQ,EWQ024 and
028 units require 3 pads on each side. Unit may sag if sup-
ported by corners only.
Form 50EJQ,EWQ-2SI
50EJQ,EWQ024,028
Heat Pump Units

INSTALLATION

Pg 1
8-97
Replaces: 50EJQ,EWQ-1SI

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Summarization of Contents

INSTALLATION
Step 1 - Provide Unit Support
Provides instructions on how to properly support the unit installation.
Step 2 - Rig and Place Unit
Instructions for safely lifting, moving, and positioning the unit.
Step 3 - Field Fabricate Ductwork
Guidance on securing and connecting field-fabricated ductwork to the unit.
Step 4 - Make Unit Duct Connections
Procedures for connecting supply and return ductwork to the unit.
Step 5 - Trap Condensate Drain
Instructions for properly trapping the condensate drain to prevent issues.
Step 6 - Controls Options
Overview of control options like thermostat and sensor control applications.
Step 7 - Make Electrical Connections
Detailed instructions for making power and control wiring connections to the unit.
Step 8 - Make Outdoor-Air Inlet Adjustments
Procedures for adjusting economizer and outdoor-air inlet settings.
Step 9 - Position Power Exhaust/Barometric Relief Damper Hood
Instructions for positioning and installing power exhaust or barometric relief damper hoods.
Step 10 - Install Accessories
Guidance on installing various field-installed accessories.
START-UP
Unit Preparation
Checks and preparations required before the unit can be started.
Power Exhaust Operation
Details on the operation and control of the power exhaust system.
Economizer Settings
Instructions for adjusting economizer settings and controls.
Sequence of Operation
Explanation of how the unit operates under various conditions.
SERVICE
Service Access
Information on accessing unit components for maintenance and service.
Cleaning and Lubrication
Procedures for cleaning coils, filters, and lubricating bearings.
Fan Performance and Replacement
Adjusting fan speed, alignment, and motor replacement procedures.
TROUBLESHOOTING
Refrigerant Circuiting (Heating)
Illustrates the refrigerant flow path during heating operation.
Diagnostic LEDs and Alarms
Explains the meaning of control board LEDs and error codes for troubleshooting.
START-UP CHECKLIST
PRE-START-UP Checks
Verifies correct settings, material removal, and installation before operation.
START-UP Electrical and Temperature Checks
Checks for supply voltage, compressor amps, fan amps, and temperatures.
PRESSURES
Measures and verifies refrigerant suction and discharge pressures.
General Checks
Verifies economizer settings, drive operation, switch settings, and filter quantities.

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