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Instruction handbook
Washer-extractors
WS4250H – WS4350H – WS4500H – WS4650H
WSB4250H – WSB4350H – WSB4500H – WSB4650H
01201138/GB
14.10

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Summarization of Contents

General Machine Information
General Instructions Overview
Describes the general characteristics and intended use of the machines.
Safety Precautions and Warnings
Precautions for Use
Lists essential safety measures and warnings for operating the machine.
Preliminary Instructions and Symbols
Outlines pre-operation checks, manual reading, and explains graphic symbols.
Locking and Tagging Procedure
Details the steps for safely locking and tagging the machine for maintenance.
Handling, Packing, and Weight Specifications
Machine Handling Guidelines
Instructions for safe handling and transport of the machine, including lifting methods.
Packing and Weight Details
Provides dimensions and weight specifications for different machine models.
Technical Characteristics by Model
Washer Extractor Type 250 Standard
Presents technical diagrams and specifications for the 250 standard model.
Washer Extractor Type 350 Standard
Presents technical diagrams and specifications for the 350 standard model.
Washer Extractor Type 500 Standard
Presents technical diagrams and specifications for the 500 standard model.
Washer Extractor Type 650 Standard
Presents technical diagrams and specifications for the 650 standard model.
Washer Extractor Type 250 Barrier
Presents technical diagrams and specifications for the 250 barrier model.
Washer Extractor Type 350 Barrier
Presents technical diagrams and specifications for the 350 barrier model.
Washer Extractor Type 500 Barrier
Presents technical diagrams and specifications for the 500 barrier model.
Washer Extractor Type 650 Barrier
Presents technical diagrams and specifications for the 650 barrier model.
Sound Level and Energetic Performance
Details sound pressure levels and energy performance labels for different models.
Installation Procedures
General Installation Guidelines
General installation guidelines, including surface requirements and leveling.
Supplies and Accessories
Lists machine accessories and optional extra accessories for specific heating types.
Mechanical Installation Steps
Covers bolsters, ground preparation, and initial service steps for installation.
Fitting Safety Flanges
Details the process for installing safety flanges to the machine's sole.
Fitting Filling Angles (Barrier Machines)
Explains how to fit filling angles for barrier machines to seal the sole ends.
Dynamometer Mounting Instructions
Instructions for mounting dynamometers on specific machine models.
Barrier Partition Installation
Details the assembly of the barrier partition with the machine frame.
Water Connections
Explains how to connect the water inlets and details supply pressure requirements.
Steam Connection
Describes how to connect the steam supply, including recommended pressures.
Steam and Condensate Connections (Indirect Heating)
Outlines steam and condensate connection procedures for indirect steam heating.
Drain Connection Procedures
Details how to connect the drain to the waste water collector and lists drain kit references.
Air Vent and Gas Exchanger Installation
Covers air vent connection and mounting the gas exchanger.
Gas Exchanger Evacuation Pipe Connection
Explains requirements for fresh air intake and exhaust ducting for gas exchangers.
Burn Gas Exhaust and Chimney Regulator Installation
Instructions for connecting exhaust pipes and installing the chimney regulator.
Gas Connection and Safety
Details how to connect the gas supply to the machine, including safety precautions.
Gas Type Testing and Adjustment
Procedures for adjusting gas settings for different gas types and testing pressures.
Gas Connection Legend and Correspondences
Explains symbols for gas types and provides parameter correspondences for models.
Liquid Detergent Connection Schemes
Illustrates two systems for connecting liquid detergent dispensers.
Electrical Detergent Connection
Details I/O card connections for liquid detergent dispensers.
Electrical Power Supply Connection
Safety and connection guidelines for the machine's electrical power supply.
Control Circuit Transformer Wiring
Shows transformer connection diagrams based on input voltage.
Transport Lock Removal
Instructions for removing transport locks before putting the machine into service.
Operating Inspection and Machine Operation
Initial Operating Inspection
Outlines initial tests and manual operation checks before machine use.
Automatic Operation and Final Checks
Details checks for automatic operation and final assembly after inspection.
Auxiliary Controls and Gas Exchanger
Describes emergency stop function and indicators on the gas exchanger.
Control Board Overview
Identifies components and functions on the machine's control boards.
Automatic Operation Preparation
Steps for preparing the machine and loading linen for automatic operation.
Detergent Management
Explains detergent compartment usage, dosing, and soap box cleaning.
Starting Wash Programs
Instructions on how to start a wash program and use the 'move back' function.
Program Library and Input Handling
Guides on starting programs, handling input errors, and using memory cards.
Delayed Start and Pausing Programs
Details starting programs, using delayed start, and pausing the machine.
Program Adjustment and Additional Functions
Covers modifying program steps, using additional functions, and terminating programs.
Starting Programs from Library
Explains how to use the program library to select and start wash programs.
Selecting Program Library via Menu
Shows how to access the program library through the main menu.
Changing Program Parameters
Instructions for altering program parameters like step time and temperature.
Rapid Advance Function
Explains how to advance through program steps forwards and backwards.
Show Weight Function
Instructions for displaying the current wash load weight.
No Water Reduction Function
Explains how to disable automatic water level reduction based on load weight.
Pause Function
Details how to pause the machine operation during a wash cycle.
Manual Operation Modes
Covers manual control of functions during an active wash program.
Manual Operation (No Program Running)
Describes manual control of motor, water, drain, heating, and detergent valves.
Water/Drain Manual Control
Instructions for manual water filling and drain control.
Heating Manual Control
Manual control of water heating temperature.
Detergent Manual Control
Manual control of detergent dispensing and flushing.
Unloading Procedures
Procedures for unloading linen from standard and barrier machines.
Statistics Menu Access
Steps to access the machine's statistics menu.
Statistics Function Overview
Details the types of statistics available: run times, errors, and program usage.
Resetting Statistics Registers
Instructions on how to reset various statistical counters.
Service Program Access
Accessing the service program and its options for adjustments and resets.
Resetting Service Time Counters
Procedures for resetting service time and last service counters.
Resetting Wash Program Counters
How to reset wash counters for programs in the PCU or memory card.
Scale Adjustments Menu
Accessing the scale adjustment menu for weighing equipment.
Resetting Scale to Zero
Procedure to set the weighing equipment display to zero when the machine is unloaded.
Resetting Tare to Zero
How to clear a stored tare parameter for the weighing equipment.
Tare Scale Function
Procedure to set the weighing equipment to disregard container weight.
Setting Tare to a Certain Value
Entering a specific value for the tare parameter in hectograms.
Reading Tare Value
Checking the currently stored tare parameter value.
Calibrating the Scale Unit
Instructions for calibrating the scale unit, including switch settings.
Zero Calibration of Weighing Equipment
Procedure to increase the accuracy of the weighing equipment.
Reading Weighing Equipment Version Number
How to find the weighing equipment's version number for service.
Exterior Signal Control Functions
How external signals control machine ON/OFF and pause functions.
Memory Card Operations
Introduction to memory cards for storing wash programs and their capabilities.
Selecting Memory Card Function
Steps to access the memory card functions from the main menu.
Memory Card Functions Overview
Lists the various functions for managing programs on memory cards.
Running Programs from Memory Card
Instructions for executing a wash program directly from a memory card.
Copying Programs: Memory Card to PCS
Steps to copy programs from a memory card to the machine's internal memory.
Changing Program Number After Copy (Memory to PCS)
How to assign a new program number after copying from a memory card.
Copying Programs: PCS to Memory Card
Instructions for copying programs from the machine's memory to a memory card.
Changing Program Number After Copy (PCS to Memory Card)
How to change the program number when copying to a memory card.
Deleting a Program from Memory Card
Steps to remove a specific program from a memory card.
Deleting All Programs from Memory Card
Instructions to clear all programs from a memory card.
Weighing Equipment Description and Safety
Overview of the weighing system components and safety precautions for its use.
Weighing Equipment Display Behavior
Explains display behavior after power loss, water level adjustment, and actual weight display.
Weighing Equipment Reset and Calibration
Procedures for resetting weighing equipment and initial calibration.
Weighing Accuracy Check and Troubleshooting
How to check weighing accuracy and troubleshoot common faults.
Dead Load Selector and Load Cell Replacement
Information on the dead load selector and procedure for replacing a load cell.
Scale Unit Replacement
Instructions for removing and installing the scale unit.
Weighing Equipment Component Locations
Identifies main components of the weighing system and connection points.
Weighing Equipment Fault Finding
Troubleshooting guide for weighing equipment errors and procedures.
Machine Safety Features
Safety Features Overview
Comprehensive overview of safety features and restart procedures.
Specific Safety Considerations
Safety considerations specific to drain control, accessibility, and gas heating.
Maintenance and Troubleshooting
Operating Incidents and Error Codes
Table detailing error messages, their causes, and recommended actions.
Preventive Maintenance Schedule
General Maintenance Overview
General introduction to maintenance procedures and a diagram of machine components.
Scheduled Maintenance Tasks
Maintenance tasks categorized by frequency (daily, monthly, quarterly, semi-annually).
Gas Exchanger Maintenance
Maintenance schedule for the gas exchanger, including cleaning and checks.
Annual Gas Exchanger Maintenance
Annual maintenance task for the gas exchanger.
Lubrication Table
A detailed table listing lubricants and their corresponding uses and temperature ranges.
Electric Diagrams and Configuration
Variator KEB Type 5 Configuration Parameters
Lists CP parameters for configuring the KEB type 5 variator.
Appendices
Conversion of Measurement Units
Provides conversion factors for various measurement units used in the manual.
Explanation of Washing Symbols
Explains internationally recognized symbols for textile washing, cleaning, drying, and ironing.

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