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MXC
Repair manual
KTM MXC Repair Manual
Ktm automobile parts user manual
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:
Owner's manual
(66 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Updating Instructions
Explanation - Updating
General Information
Operating Ranges of the Carburetor
Basic Information on a Change of the Carburetor Setting
Basic Information on the Original Carburetor Setting
Carburetor Adjustment
Bleeding of the Hydraulic Clutch
Checking the Setting of the TVC System
Special Tools - Engine 250/300/380
Cleaning
Conservartion for Winter Operation
Storage
Removing and Refitting Engine
Dismounting the Engine
Filling in of Cooling Liquid
Filling in of Transmission Oil
Refitting the Engine
Disassembling the Engine
Dismounting of Cylinder Head, Cylinder and Piston
Dismounting of Sprocket and Shift Lever
Draining Gear Oil
Dismounting of Clutch Cover
Dismounting of Pressure Cap and Clutch Discs
Dismounting of the Primary Drive
Dismounting of Ignition Cover
Dismounting of Kickstarter
Dismounting of the Shift Lock
Dismounting of the Ignition (Kokusan)
Dismounting of the Ignition (SEM)
Dismounting of Gearshift Mechanism and Transmission
Dismounting of Intake Flange and Reed Valve Housing
Parting of Engine Housing Halves
Dismounting the Crankshaft
Servicing of Individual Components
Working on the Right-Hand Housing Half
Working on the Left-Hand Housing Half
Crankshaft
Crankshaft Webs – Measure Outer Dimension
Piston
Piston Ring End Gap
Checking Cylinder for Wear
Nikasil Coating of Cylinder
Recoated Cylinder
Cylinder Exhaust Control System
Cylinder Preassembly
Exhaust Control, Clutch Cover
Preassembly of Clutch Cover
Reed Valve Housing, Intake Flange
Clutch
Replace Outer Clutch Hub
Preassembly of Shift Shaft
Shift Mechanism
Check Stator and Pulse Generator (Kokusan)
Ignition (Kokusan)
Kokusan Ignition & Spark Plug
Check Stator (SEM)
Ignition (SEM)
SEM Ignition & Spark Plug
Assembly Mainshaft
Transmission
Assembly Countershaft
Assemble of Kickstarter Shaft
Assembling the Engine
Assembling the Engine Housing
Mounting Kickstarter
Mounting Shift Mechanism
Mount Primary Drive and Clutch
Mounting Clutch Discs and Pressure Cap
Adjusting Dimension „X“
Mounting Piston and Cylinder
Adjusting Control Flap (Dimension “Z“)
Mounting Cylinder Head
Mounting Reed Valve Housing and Intake Flange
Mounting Steering Covers
Mounting Engine Sprocket
Mounting the Ignition (Kokusan)
Adjusting Ignition Point (SEM)
Mounting Starting Lever and Shift Lever
Mounting the Ignition (SEM)
Electrical
Checking the Voltage Regulator (Kokusan)
Checking the Voltage Regulator (Tympanium)
Checking the Voltage Regulator-Rectifier (Shindengen)
CDI Unit
Checking the Capacitor
Ignition Coil (Kokusan)
Ignition Coil (SEM)
Checking the Voltage Regulator
Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)
Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)
Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)
Troubleshooting
Trouble Shooting
Technical Specifications
Technical Specifications - Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)
Basic Carburetor Setting
Gasket Thicknesses
Tightening Torques
Tolerances and Fitting Clearances
Technical Specifications - Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)
Standard Adjustment - Fork
Standard Adjustment - Shock Absorber
Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99
Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38
Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38
Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38
Technical Data - Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)
Technical Data - Engine 250/300/380 SX/EXC 2000 (All Models out of USA)
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000
Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG
Technical Data - Engine 250/300/380 SX/MXC EXC 2001 (Only USA)
Technical Data - Engine 250/300/380 SX / EXC 2001 (All Models out of USA)
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001
Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG
Technical Data - Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)
Technical Data - Engine 250/300/380 SX / EXC 2002 (All Models out of USA)
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002
Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG
Technical Data - Engine 250/300 MXC/EXC 2003
Periodic Lubrication and Maintenance Schedule
Periodic Maintenance Schedule 2001/02
Important Chacks and Maintenance to be Carried by the Rider
Periodic Maintenance Schedule 2003
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop
Wiring Diagrams
250-380 EXC Wiring Diagram
25-38- EGS '98 Wiring Diagram
125/250/300 EXC '98, '99 Wiring Diagram
125/200/250/300/380 EXC 2000 Wiring Diagram
125-380 EXC 2000 Wiring Diagram
380 EXC 2000 Wiring Diagram
125/200/250 EXC 2001 Wiring Diagram
125-380 EXC 2001 Wiring Diagram
300/380 EXC 2001 Wiring Diagram
250-300 EXC 2003 Wiring Diagram
250/300 EXC 2003 Wiring Diagram
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Table of Contents
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Check Stator and Pulse Generator
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Wiring Diagrams
Download this manual
See also:
Owner's Manual
250/300/380 SX,MXC,EXC
REPAIR MANUAL
ENGINE
KTM SPORTMOTORCYCLE AG
5230 Mattighofen
Austria
www.ktm.at
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