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Summary of Contents for MechMaxx TC968
- Page 1 Model: TC968/TC9682 WARRANTY Operator’s Manual www.mechmaxx.com...
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Page 3: Table Of Contents
SAFETY OPERATION RULE STORAGE TRANSPORT SCRAP OPEN PACKAGE OPERATION MAINTENANCE INSTALLATION INSTRUCTION WARNING SPACE REQUIRED MAINTENANCE COMMISSIONING TROUBLE SHOOTING DEBUGGING MACHINE CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM ADJUST THE JAW POSITION OF TURNTABLE DIAGRAM STANDARD PNEUMATIC SYSTEM DIAGRAM www.mechmaxx.com TABLE OF CONTENTS... -
Page 4: Specifications
SPECIFICATIONS Model TC968 TC9682 Voltage 110v / 60hz / 1 phase Motor Power 1.5 HP Inside Rim Clamp Range 14-28 in Outside Rim Clamp Range 12-26 in Max Wheel Diameter 43 in Wheel Width 3-15 in Working Pressure 117-145 psi (8-10 bar) -
Page 5: Safety Signs
STAND CLEAR WHILE INFLATING TIRE. TIRE OR WHEEL FAILURE UNDER PRESSURE MAY CAUSE SERIOUS INJURY OR DEATH. DO NOT WEAR LOOSE CLOTHING,LONG HAIR OR JEWELRY.MOVING PARTS CAN SNAG AND PULL KEEP HANDS CLEAR OF ALL PINCH POINTS www.mechmaxx.com SAFETY SIGNS... -
Page 6: Description Of Equipment
DESCRIPTION OF EQUIPMENT TC968 A. Clamps B. Demount head C. Pressure gauge D. hexagon shaft E. Horizontal arm F. Column G. Filter, regulator lubricator H. Bead breaker I. Rubber pad J. Lever K. Pedal control bead breaker L. Pedal control clamp jaw M. -
Page 7: General Description
TRANSPORT • The tire changer must be transported with the original- packaging.Place as indicated on the packing box. • Move the packed machine by a forklift truck with corre- sponding lifting capacity. www.mechmaxx.com GENERAL DESCRIPTION... -
Page 8: Installation Instruction
The automatic tire changer is prohibited to use in explosive gas 59” 1500mm RECOMMENDED FOOTPRINT 80.7” 2050mm Pic. 4 TC968 COMMISSIONING Before the machine is turned on, make sure the user's voltage and air pressure 82.7” are consistent with the machine's require- 2100mm ments. -
Page 9: Debugging Machine
- use universal wrench unscrew the screw (1) - mobile clamp jaw (2) and slider (3), the position corre- sponding to one of the screw hole of the lock size - tighten screw, universal wrench torque must be 72 N.m. www.mechmaxx.com INSTALLATION INSTRUCTION... -
Page 10: Operation
• Press the bead breaker closer to the edge of the rim you lock the rim. 1cm (figure 6).It should be noted that the bead breaker To properly lock the tires, place tire in the should be placed on the tire instead of the rim. center of the turntable. www.mechmaxx.com OPERATION... -
Page 11: Tire Mounting
• Make sure that the wheel rim and tire one, it should be 10cm to the right of the mounting head are of the same size. If you cann’t make B about the above operation. sure of it, don’t mount the tire. www.mechmaxx.com OPERATION... - Page 12 • Insert the inner tube, if there is one. Repeat the above operation for the other side of bead. Turntable is always rotating clockwise during mounting and demounting process, unless the machine is something wrong or operating mistakenly, it may rotate anticlockwise. www. mechmaxx.com OPERATION...
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Page 13: Inflating
• Press the nozzle trigger, in this stage, control the inflat- ing pressure, until the tire fits to the rim completely. • Continue to inflate the tire and check the inflating pressure frequently, never to exceed the pressure indicated by the manufacturer. www. mechmaxx.com INFLATING... -
Page 14: Relocate
• All nonferrous metals and nonmetals shall be disposed of as scrap in accordance with relevant laws and regulations. • Process the oil inside the machine at the place specified by applicable law. • Discard the remaining steel. RELOCATE www. mechmaxx.com... -
Page 15: Maintenance
- Step pedal bead breaker 3-4 times, checking if some oil filled in oil cup G. If not, adjusting screw D.(Pic.10) Note: After the first 20 days of work, retighten the clamp Pic.10 tightening screws and screws on turntable slides（Pic.11 ） www. mechmaxx.com MAINTENANCE... - Page 16 Pic.14 Pic.11 Pic.15 Pic.12 Pic.16 Pic.13 www.mechmaxx.com MAINTENANCE...
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Page 17: Trouble Shooting
Pedal should not be located in Return spring damage Replace the return spring working position 1.Silencer trouble 1.Clean or replace the silencer Bead breaker 2.Cylinder sealing ring of bead operation difficult 2.Replace the sealing ring breaker is damaged www.mechmaxx.com TROUBLE SHOOTING... -
Page 18: Circuit Diagram And Pneumatic System
CIRCUIT DIAGRAM AND PNEUMATIC CONNECTION DIAGRAM black Inverter sensor User-supplied Socket and plug black red white black red white Inverter switch www.mechmaxx.com CIRCUIT DIAGRAM AND PNEUMATIC CONNECTION DIAGRAM... -
Page 19: Standard Pneumatic System Diagram
7. 1/4” silencer 17. Control valve of column tilt 8. cylinder of bead breaker 18. Cylinder of locking push-pull arm 9 .cylinder of turntable 19. Cylinder of controlling operation arm 10. air guide 20. manual valve www.mechmaxx.com STANDARD PNEUMATIC SYSTEM DIAGRAM... - Page 20 info@mechmaxx.com...
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